What is Conveyor Belt Connector and popular effective methods today
Conveyor belt splicing involves splicing the two ends of a cut conveyor to regain the overall efficiency and life of the conveyor.
Conveyors have been around for decades and they are at the heart of material handling in industries such as quarrying and mining, construction, manufacturing and others. This material handling system plays an important role in transporting bulk materials including grain, salt, coal, ore and sand. As a vital component in heavy industries, conveyors must operate optimally at all times without failure.
As minimal downtime and maximum output have become the top priorities of various manufacturers, and as such, maintenance of individual conveyor components is of paramount importance. An important part of any conveyor system is its connections. The operational and functional reliability of a conveyor belt is determined by the quality of its connections. However, all joints wear down over time and almost 80% of conveyor failures are caused by improper connections. The importance of conveyor splicing arises. This article will help you learn about what conveyor belt wiring is and the common methods of conveyor belt wiring today.
Conveyor belt splicing involves splicing the two ends of a cut conveyor belt to regain the overall performance and life of the conveyor. This process is usually done in the case of a new installation, refurbishment program, maintenance, or during repair.
Because so many industries use conveyor systems, there are many types of conveyors and components. In order to connect conveyor belts correctly, the type of conveyor, the speed of the conveyor system, the material moving on the conveyor, and the conveyor environment must be taken into account.
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If the joint is made incorrectly, the integrity of the conveyor belt and the entire conveyor system will be affected. The longer the joint, the less downtime the conveyor system has. In manufacturing, manufacturing, and mining environments, downtime can lead to financial losses. Improper slicing can also lead to material being dropped by the conveyor and cause problems and loss of profits.
Conveyor belt wiring is accomplished by some chemical or mechanical process. The following are two common conveyor connection methods being used today:
1 - Mechanical connection:
Mechanical joints are a versatile solution that uses mechanical tightening systems to create reliable joints. Ideal for all types of conveyor belts of all widths, thicknesses, lengths, speeds and tensions, mechanical splicing is ideal for all belt types.
Mechanical splicing reduces belt waste and is ideal for both new and old or worn belts. You can perform mechanical conveyor splicing anywhere with no preparation as it is unaffected by temperature, shelf life, residue or moisture. In case if you choose mechanical splicing, then make sure to get the job done by an experienced hand who knows how to determine the right type of fastener for the application. This is required to ensure maximum splice life and performance.
2 - Vulcanization:
This is a complex process that is carried out using heat and chemicals. This process requires not only a specific temperature, compression and equipment lifetime, but also special tools, expertise and a clean and controlled environment, unlike the splicing process. mechanics.
The entire belt vulcanization process takes several hours and requires meticulous preparation prior to implementation. Vulcanization is generally not preferred if the belt is old, dirty, or worn unevenly. Typically more durable than mechanical joints, vulcanized joints are usually performed by personnel with in-depth knowledge of solvents, bonding materials, and other covering and filling materials. There are two types of vulcanization and as follows:
- Hot vulcanization: In this method, joints are made using heat and pressure in a heated press. This splicing method is effective, but time consuming, and is suitable for all types of belts of different thicknesses and widths. This belt fabrication method produces strong, long-lasting joints compared to other belting techniques.
- Cold vulcanization: Cold vulcanization is a reliable joining technique in which chemicals are used to join rubber ends. This process requires reliable hand tools and high-quality adhesives.
There are many variables to consider when choosing between mechanical or vulcanized joints:
- Vulcanization tends to be much more expensive than mechanical splicing, although vulcanized joints tend to last longer when done properly.
- Vulcanization requires more time and therefore more conveyor system downtime. Many belt types and environments do not allow curing joints to bond.
- Vulcanized belts have little chance of “screening” the materials being transported on the belt.
- Mechanical joints are easier to check for damage. With vulcanized joints, you can't tell if there's been damage until it's too late.
Both of these conveyor splicing methods involve some complicated steps, so they must be performed by a skilled worker. Executing the splicing process requires knowing the pros and cons of each method and determining the right type of conveyor splicing method. Furthermore, when you are looking to buy used conveyor belts, make sure that the joints are in good condition.
Related Posts:
As minimal downtime and maximum output have become the top priorities of various manufacturers, and as such, maintenance of individual conveyor components is of paramount importance. An important part of any conveyor system is its connections. The operational and functional reliability of a conveyor belt is determined by the quality of its connections. However, all joints wear down over time and almost 80% of conveyor failures are caused by improper connections. The importance of conveyor splicing arises. This article will help you learn about what conveyor belt wiring is and the common methods of conveyor belt wiring today.
What is Conveyor Belt?
Conveyor belt splicing involves splicing the two ends of a cut conveyor belt to regain the overall performance and life of the conveyor. This process is usually done in the case of a new installation, refurbishment program, maintenance, or during repair.
Because so many industries use conveyor systems, there are many types of conveyors and components. In order to connect conveyor belts correctly, the type of conveyor, the speed of the conveyor system, the material moving on the conveyor, and the conveyor environment must be taken into account.
The importance of a good connection
If the joint is made incorrectly, the integrity of the conveyor belt and the entire conveyor system will be affected. The longer the joint, the less downtime the conveyor system has. In manufacturing, manufacturing, and mining environments, downtime can lead to financial losses. Improper slicing can also lead to material being dropped by the conveyor and cause problems and loss of profits.
2 Common Conveyor Connection Methods
Conveyor belt wiring is accomplished by some chemical or mechanical process. The following are two common conveyor connection methods being used today:
1 - Mechanical connection:
Mechanical joints are a versatile solution that uses mechanical tightening systems to create reliable joints. Ideal for all types of conveyor belts of all widths, thicknesses, lengths, speeds and tensions, mechanical splicing is ideal for all belt types.
Mechanical splicing reduces belt waste and is ideal for both new and old or worn belts. You can perform mechanical conveyor splicing anywhere with no preparation as it is unaffected by temperature, shelf life, residue or moisture. In case if you choose mechanical splicing, then make sure to get the job done by an experienced hand who knows how to determine the right type of fastener for the application. This is required to ensure maximum splice life and performance.
2 - Vulcanization:
This is a complex process that is carried out using heat and chemicals. This process requires not only a specific temperature, compression and equipment lifetime, but also special tools, expertise and a clean and controlled environment, unlike the splicing process. mechanics.
The entire belt vulcanization process takes several hours and requires meticulous preparation prior to implementation. Vulcanization is generally not preferred if the belt is old, dirty, or worn unevenly. Typically more durable than mechanical joints, vulcanized joints are usually performed by personnel with in-depth knowledge of solvents, bonding materials, and other covering and filling materials. There are two types of vulcanization and as follows:
- Hot vulcanization: In this method, joints are made using heat and pressure in a heated press. This splicing method is effective, but time consuming, and is suitable for all types of belts of different thicknesses and widths. This belt fabrication method produces strong, long-lasting joints compared to other belting techniques.
- Cold vulcanization: Cold vulcanization is a reliable joining technique in which chemicals are used to join rubber ends. This process requires reliable hand tools and high-quality adhesives.
Vulcanized versus mechanical splicing: Things to consider
There are many variables to consider when choosing between mechanical or vulcanized joints:
- Vulcanization tends to be much more expensive than mechanical splicing, although vulcanized joints tend to last longer when done properly.
- Vulcanization requires more time and therefore more conveyor system downtime. Many belt types and environments do not allow curing joints to bond.
- Vulcanized belts have little chance of “screening” the materials being transported on the belt.
- Mechanical joints are easier to check for damage. With vulcanized joints, you can't tell if there's been damage until it's too late.
Epilogue
Both of these conveyor splicing methods involve some complicated steps, so they must be performed by a skilled worker. Executing the splicing process requires knowing the pros and cons of each method and determining the right type of conveyor splicing method. Furthermore, when you are looking to buy used conveyor belts, make sure that the joints are in good condition.
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- Materials commonly used to produce conveyor belts today
- Frequently asked questions about used conveyor belts
- Manual and Automated Material Handling: What"s Best for Your Business
