Materials commonly used to produce conveyor belts today
There are 5 types of materials that make up most of the conveyor belts in use today. Those materials are: Plastic, Metal, Rubber, Fabric, Leather. Each type of conveyor material comes with its own unique applications and benefits.
Due to their speed, efficiency and ease of use, conveyor belts have revolutionized the production of materials in all industries. A conveyor consists of two essential parts: two motorized pulleys and thick, durable conveyor material. All conveyors are created to serve the same purposes. However, the design and construction of each type of conveyor belt determines the product, weight, speed and industry for which the belt is best suited.
There are five types of materials that make up most of the conveyor belts in use today. Those materials are: Plastic, Metal, Rubber, Fabric, Leather. Each type of conveyor material comes with its own unique applications and benefits.
While there are countless ways to combine conveyor materials to suit specific industry needs, there are five basic types of materials that make up most conveyors today.
1 - Flexible plastic
Thermoplastic conveyor belts are made of thermoplastic polymers. Because thermoplastic conveyor belts are flexible and manufactured with hygiene in mind, they are ideal for a number of industries, including food handling, textile manufacturing and heavy metal transfer. Thermoplastic belts are also lightweight.
The two most common types of thermoplastic conveyor belts are PU (polyurethane) conveyor belts and PVC (polyvinyl chloride) conveyor belts.
- PU Conveyor: PU Conveyor Belt is constructed with FDA approved materials, ideal for food production. They can withstand both extremely low and extremely high temperatures without melting or warping. PU conveyor belts are also very easy to clean.
PVC Conveyors: These types of conveyor belts are generally fire resistant and can withstand the same temperatures as PU conveyor belts. PVC straps can handle chemical exposure. They are known for their high durability. PVC belts are typically ribbed for maximum grip.
2 - Metal
Metal conveyors are sturdy and very durable, making them ideal for almost any industry, especially those that handle raw products, like food service or unpacked goods. package. In addition to their durability, these straps are flat and easy to work with.
They're also stiff, which means you don't have to worry about the straps changing shape over time. However, for the same reason, they are not easily shaped or bent, so conveyor lines can be limited. Metal conveyors are usually made from aluminum profiles or stainless steel or carbon steel. We can mention the type of stainless steel chain conveyor, screw conveyor commonly used today.
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3 - Rubber
If you've spent a lot of time at the airport, you may have seen a rubber conveyor belt in action. They are common in settings like this, as well as in mining. The rubber conveyor belt material is praised for its flexibility as well as its smooth and seamless design. They are also one of the most affordable conveyor options.
However, their resistance to heat and wear is much lower than that of other conveyor materials. They are also more of a challenge to keep clean.
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4 - Fabric
Fabric conveyors are generally medium impact and cost effective. They are commonly used to transport gravel, sand or other bulk materials. Most grocery stores use fabric conveyors in their checkout lines.
- Nylon: Nylon has high strength, high heat resistance, great impact resistance. It also adheres better than rubber and is also less susceptible to mildew than other fabrics.
Polyester: Polyester is another synthetic material used for conveyor belts. It has many of the same benefits as nylon, but is generally less expensive and quieter in operation.
Natural fabrics: Natural fabrics are woven for breathability and include cotton and wool.
5 - Da
Many early models of conveyor belts were made of leather due to its durability and accessibility. Leather is also impact resistant and has good grip. Nowadays, leather is commonly used as part of custom conveyors
.
Conveyor belts are constantly being tweaked, refined, and redesigned in this day and age. As technology gets smarter, the manufacturing sector continues to find new ways to make old methods work even better. Conveyor belts are no exception. Many industries have deployed conveyors equipped with smarter technology. Smart conveyors are equipped with the ability to send alerts when there is a problem or failure, change speed according to a pre-programmed time, and automatically start and stop.
While smart technology and other modern advancements will almost certainly continue to play an important role in the evolution of conveyor belts, traditional conveyors will always have a place in manufacturing and transportation. . Not every industry has the need or budget to implement smart conveyor technology into their already efficient production lines.
Related Posts:
There are five types of materials that make up most of the conveyor belts in use today. Those materials are: Plastic, Metal, Rubber, Fabric, Leather. Each type of conveyor material comes with its own unique applications and benefits.
Top 5 types of conveyor materials commonly used today:
While there are countless ways to combine conveyor materials to suit specific industry needs, there are five basic types of materials that make up most conveyors today.
1 - Flexible plastic
Thermoplastic conveyor belts are made of thermoplastic polymers. Because thermoplastic conveyor belts are flexible and manufactured with hygiene in mind, they are ideal for a number of industries, including food handling, textile manufacturing and heavy metal transfer. Thermoplastic belts are also lightweight.
The two most common types of thermoplastic conveyor belts are PU (polyurethane) conveyor belts and PVC (polyvinyl chloride) conveyor belts.
- PU Conveyor: PU Conveyor Belt is constructed with FDA approved materials, ideal for food production. They can withstand both extremely low and extremely high temperatures without melting or warping. PU conveyor belts are also very easy to clean.
PVC Conveyors: These types of conveyor belts are generally fire resistant and can withstand the same temperatures as PU conveyor belts. PVC straps can handle chemical exposure. They are known for their high durability. PVC belts are typically ribbed for maximum grip.
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2 - Metal
Metal conveyors are sturdy and very durable, making them ideal for almost any industry, especially those that handle raw products, like food service or unpacked goods. package. In addition to their durability, these straps are flat and easy to work with.
They're also stiff, which means you don't have to worry about the straps changing shape over time. However, for the same reason, they are not easily shaped or bent, so conveyor lines can be limited. Metal conveyors are usually made from aluminum profiles or stainless steel or carbon steel. We can mention the type of stainless steel chain conveyor, screw conveyor commonly used today.
.jpg)
If you've spent a lot of time at the airport, you may have seen a rubber conveyor belt in action. They are common in settings like this, as well as in mining. The rubber conveyor belt material is praised for its flexibility as well as its smooth and seamless design. They are also one of the most affordable conveyor options.
However, their resistance to heat and wear is much lower than that of other conveyor materials. They are also more of a challenge to keep clean.
.jpg)
4 - Fabric
Fabric conveyors are generally medium impact and cost effective. They are commonly used to transport gravel, sand or other bulk materials. Most grocery stores use fabric conveyors in their checkout lines.
- Nylon: Nylon has high strength, high heat resistance, great impact resistance. It also adheres better than rubber and is also less susceptible to mildew than other fabrics.
Polyester: Polyester is another synthetic material used for conveyor belts. It has many of the same benefits as nylon, but is generally less expensive and quieter in operation.
Natural fabrics: Natural fabrics are woven for breathability and include cotton and wool.
5 - Da
Many early models of conveyor belts were made of leather due to its durability and accessibility. Leather is also impact resistant and has good grip. Nowadays, leather is commonly used as part of custom conveyors
.
Ending
Conveyor belts are constantly being tweaked, refined, and redesigned in this day and age. As technology gets smarter, the manufacturing sector continues to find new ways to make old methods work even better. Conveyor belts are no exception. Many industries have deployed conveyors equipped with smarter technology. Smart conveyors are equipped with the ability to send alerts when there is a problem or failure, change speed according to a pre-programmed time, and automatically start and stop.
While smart technology and other modern advancements will almost certainly continue to play an important role in the evolution of conveyor belts, traditional conveyors will always have a place in manufacturing and transportation. . Not every industry has the need or budget to implement smart conveyor technology into their already efficient production lines.
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