What is a packaging conveyor? Benefits of packaging products with conveyors
Packaging conveyors are one of the most essential conveyors in any manufacturing process. Packing goods securely and safely is one of the most important steps in ensuring that products can be safely placed on shelves.
Conveyor systems can be an extremely useful and necessary addition to many packaging processes. Conveyors are adaptable to a variety of needs and can do a lot to improve packaging efficiency and automate your packaging line. However, conveyor systems do more than just increase productivity. They can help increase safety, reduce errors, and help you get the most out of your packaging floor. Read on to learn more about what specific conveyors can do for your packaging system and how you can determine the best system for your needs.
What is a Packaging Conveyor?
A packaging conveyor is a system that transports goods from one point to another. Automated packaging conveyors can integrate with data collection equipment to weigh, sort, and track loads as they move through your facility. Automated packaging conveyors can be equipped with tools to rotate and orient products precisely, reducing the risk of damage to packaging or products.
Once packages are closed and labeled, packaging conveyors sort and stack them for shipping. Use a simple yet sophisticated setup that includes a range of conveyor products, including belt conveyors, powered roller conveyors, gravity roller conveyors and turntables.
Product packaging conveyor systems
Popular types of packaging conveyor systems
You'll find an automated packaging conveyor for every type of product and package.
- Easy-to-clean stainless steel packaging conveyors help the pharmaceutical, food and beverage industries prevent contamination. In industries like these, where products have a limited shelf life, fast and hygienic handling is essential.
- Accumulation and consolidation conveyors gather loose items to fill a package.
- Sorting conveyors perform the sorting of products into the correct quantity and size.
- Roller conveyors are a flexible, mobile way to move packaged cartons to the next stop on their journey.
- Heavy-duty conveyors move large loads that are stacked onto trucks or into shipping containers.
Packaging lines incorporate a variety of conveyor systems and accessories to ensure an efficient and reliable setup. Packaging conveyor systems can deploy sorting conveyors, inspection conveyors, dosing conveyors, multihead weighers, hoppers, and buffers, ensuring an automated solution that delivers on all fronts.
How to choose the right Packaging Conveyor System
As with most packaging machines, you’ll need to consider whether you want an off-the-shelf turnkey solution or a custom solution built from the ground up. When you’re selecting your system, consider the following questions:
- What will the conveyor system be used for? Are you moving goods, moving goods through a sterilization process, or sorting finished goods? This will influence your decision.
- What materials are being transported? Some products may require special belts.
- How powerful should the motor be? If you need to move heavy loads or transport goods at high speeds, you need a powerful conveyor system motor.
- Make sure you still have room for other processes in your facility. The layout, products, infrastructure, and other factors of the facility all play a role in determining the right automated packaging conveyor system for you.
Smart conveyor systems are great efficiency-boosting additions for smaller facilities with lower throughput as well as for large operations. Before investing in a packaging conveyor system, contact Intech. We will analyze your facility data and engage in collaborative discussions with you to uncover your underlying needs. We have the expertise and experience to use that information to design the perfect packaging solution for you.
Top 10 benefits of Packaging Conveyor Systems
For an automated solution that gets your goods from A to B for packaging, a range of conveyor systems offer a number of advantages. Whether you are packaging food, pharmaceuticals or general goods, a packaging conveyor will fit your budget and your business. Investing in a packaging conveyor can result in the following benefits:
1 - Better workflow for Eemployees
There is nothing more frustrating than an inconsistent workflow and it will have a negative impact on employee performance. Give your workers the best chance of success by providing them with a packaging conveyor system that works for them. The packaging conveyors we design, build and install are developed with your workers in mind.
The way and speed at which goods are fed through the system can be tailored to your exact needs to ensure seamless operations, no matter the production volume you wish to achieve.
2 - Increased productivity
Improved workflow also increases productivity. By automating the movement of products throughout the packaging process with the addition of a packaging conveyor system, product handling can be improved to minimize damage, errors and loss. All of this will increase the operational efficiency and speed of your outfit.
Your workers and wider operations will also benefit from reduced use of heavy moving equipment. Packaging solutions ensure limited interaction with equipment such as forklifts and pallet jacks, saving time and resources.
3 - Variable Speed
Many packaging conveyor systems are fully equipped with variable speed controls, giving you the ability to adjust the feed rate to your specific requirements. Variable speed belts and rollers make handling easier during times of increased or decreased demand. Line shortages and product build-ups can also be prevented by allowing goods to be processed at a pace that suits your facility and workers.
4 - Keep your work area neat and tidy
Keeping your work area as neat and tidy as possible is a top priority for all industries. In addition to ensuring better health and safety, a tidy work area also encourages productivity and accuracy.
By fine-tuning your packaging setup with the addition of packaging conveyors, you can reconfigure your production line with the right options and accessories. By tailoring your workstations to their intended use with packaging conveyor systems, your industrial environment can become a safer, more efficient, and more pleasant place to work.
5 - Conveyors improve the energy efficiency of packaging equipment
Goods move at a steady, predictable pace, so packaging equipment spends less time starting up and idling. You can optimize your workflow so that certain sections of the line only run at certain times, reducing energy consumption. Conveyors also move products through the facility without relying on expensive, accident-prone vehicles like forklifts.
6 - Use floor space efficiently
Conveyor systems can be installed in a variety of flexible ways. This flexibility allows you to maximize the use of floor space and avoid filling your facility with bulky equipment. Conveyor systems can be mounted on the floor, on the ceiling, and at different levels within your facility. Vertical conveyors can also be used to move items from one level to another.
7 - Fewer packaging errors
Conveyor systems are essential for establishing consistency and standardization in your packaging process. This reduces the risk of errors and helps streamline your operations by cutting down on fixes and rework.
8 - Quality control
Integrating conveyors and automated systems helps control the quality of your packaging. They help guide packaged products correctly on the line, rather than a time-consuming labor process. Inconsistent quality is a big problem when it comes to packaging. 1 in 10 boxes shipped is damaged, and that really adds up. Creating consistent loads, with the help of packaging conveyors, will allow you to recover up to 50% of your potentially lost products. Keeping your products and packaging consistent will improve your quality, lead to fewer returns, and happier customers.
9 - Multi-Purpose Packaging Systems
Depending on the system you choose, conveyors can be programmed to change direction, change height, or rotate items. You can use conveyors for returns or receipts. Whatever your packaging needs, you can use a conveyor system to increase efficiency.
10 - Save on labor costs
If you currently don’t have a lot of money to spend on labor, conveyor systems can help you cut costs without sacrificing safety or quality. Conveyor systems are more efficient than forklifts, carts, or manual handling and require fewer people to move an item. This means you’ll need fewer workers to move your goods.
Integrate high-quality conveyors into your packaging line today!
You’ve seen how packaging conveyors can improve your processes. Integrating these systems and automating your packaging line will improve your bottom line. With so many benefits to using them, conveyors make the packaging process easy. Add in a positive ROI and you can see that they make sense. Every packaging operation is different, there is no one-size-fits-all. When you take the time to look at your operation, you will find that integrating packaging conveyors into your line will improve your processes.
Why do you need a quality packaging conveyor?
Packaging conveyors are an essential part of any manufacturing process. Whether it is to secure products or prepare them for shipping, no good assembly line can do without them. Ensuring that the packaging process is streamlined, efficient, and consistent is essential to a healthy production line, making packaging conveyors one of the most important parts.
For packaging conveyor systems that help you save space, increase efficiency, reduce manual handling time, increase run time, and reduce safety risks, choose Intech Conveyors. Our experts have years of experience introducing packaging conveyors to new and existing operations, ensuring optimal return on investment for our industrial customers. We are also here to support you after your packaging conveyor line has been installed.
We provide service, maintenance, repair and spare parts to keep your contract packaging solution running. Learn more about the custom packaging conveyor systems we can deliver by contacting our team today.
- Hotline: 024 66 806 795
- Address: Lot 6, Lai Xa Industrial Cluster, Tay Tuu Ward, Ha Noi City
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