Why use antistatic conveyor belt?
In some cases, it is important to ensure that the products being transported on the conveyor are not exposed to static charges. Anti-static conveyor belts are the best solution in such cases.
As you must know, static electricity is everywhere, especially in dry environments where electrostatic induction often occurs. We may feel uncomfortable in our daily lives, but you may not know how static electricity affects industries, especially conveyor production lines.
Conveyor belts are widely used in various industries, saving manpower, reducing costs and improving efficiency. However, in the production process, friction and conduction cause static electricity to accumulate on conductive products and workers. To ensure safe production, the use of anti-static industrial belts is very important. These belts are made of anti-static materials with a layer of conductive strength and reduced surface resistivity. They conduct accumulated static electricity to the ground, effectively eliminating static electricity problems.
In this article, we will introduce the dangers and damage that static electricity can cause in manufacturing, why antistatic conveyor belts are necessary for industries, and how to eliminate static electricity with antistatic conveyor belts.
Conveyor belts are widely used in various industries, saving manpower, reducing costs and improving efficiency. However, in the production process, friction and conduction cause static electricity to accumulate on conductive products and workers. To ensure safe production, the use of anti-static industrial belts is very important. These belts are made of anti-static materials with a layer of conductive strength and reduced surface resistivity. They conduct accumulated static electricity to the ground, effectively eliminating static electricity problems.
In this article, we will introduce the dangers and damage that static electricity can cause in manufacturing, why antistatic conveyor belts are necessary for industries, and how to eliminate static electricity with antistatic conveyor belts.
What is an antistatic conveyor belt?
Antistatic conveyor belts are antistatic, meaning they provide resistance to prevent the buildup of static electricity. These conveyor belts are also designed so that the top and bottom coatings of the conveyor belts meet fire-retardant standards. This means that these belts are difficult to ignite and will never cause a fire. In addition, if ignited by an external fire source, they must minimize the spread of fire.
Antistatic conveyor belts for electronics factories
Why do we need antistatic conveyor belts?
In the era of mechanized production, conveyor belts are favored by most businesses. It is not only used as one of the main parts of product transportation, but also saves manpower and material resources for enterprises, saves costs and improves work efficiency. Conveyor belts are widely used in logistics and transportation, food, packaging, printing, electronics and other industries, with a variety of styles and richness.
Safe production is always the focus of companies, not only responsible for the products but also for the company's employees and society. It can be said that static electricity is present everywhere in life and its harm can be large or small. It can cause accidents and damage to electronic components. It can easily cause fires and explosions. Therefore, the conveyor belt used in these places must be anti-static.
In the electronics industry, static electricity will attract dust and reduce the insulation resistance of electronic components, thereby affecting the life of electronic components. Electromagnetic field or heat generated by the current will be generated during electrostatic discharge, which will interfere with or damage electronic components. The anti-static conveyor belt has good elasticity of the belt body, is not easy to deform, has good bending properties, high tensile strength and good wear resistance. The key point is that it can play a role in preventing static electricity and is not affected by static electricity when transporting electronic components.
What is electrostatic charge?
Electrostatic discharge (ESD) is the transfer of electric current between two objects with different potentials in an extremely short time. The charge can be generated by friction between the conveyor belt and the conveyor belt, by the movement of products on the conveyor belt; or in dry, dusty conditions due to air ionization.
What problems can static electricity cause in your production process?
Static current can often cause problems such as:
- Static charge can attract foreign objects to the belt such as dust and small debris. These can then contaminate the product.
- Static charges can ignite flammable objects.
- Static charges can destroy sensitive electronic components.
- Static charges can cause extreme discomfort to line operators.
How to eliminate static electricity
Static electricity is generated by the continuous movement of the belt on the conveyor, static electricity can lead to fine losses and even accidents in production, so this section will show you some practical tips on how to eliminate static electricity.
- Grounding the conveyor belt: By grounding the conveyor belt, static electricity can be dissipated to the ground, reducing the risk of static electricity accumulation and discharge.
- Increase ambient humidity: It can reduce the surface resistance value of the item and speed up the dissipation of the charge, thereby reducing the accumulation of static electricity.
- Limit speed: Limiting the speed of transportation can slow down the generation of static electricity and reduce the risk of accidents caused by static electricity.
- Static Eliminator: Static Eliminator Bar or other static elimination devices can neutralize static electricity by generating positive and negative ions, effectively reducing the occurrence of static electricity problems.
- Anti-static Conveyor Belt: The final but most effective solution to eliminate static electricity is to use anti-static conveyor belt. It is a reliable and effective solution to static electricity problems and is widely used in conveyor systems in industrial production. Because it has the advantages of durability, wide applicability, reliability and increased work efficiency compared to other methods.
Benefits of using anti-static conveyor belts
Here are the types of benefits of using anti-static conveyor belts you need to know:
- High performance
Anti-static industrial belts are added with anti-static materials during the production process. By forming a conductive mesh or conductive layer, it can provide long-term conductive performance. Compared with other methods, it does not require frequent adjustment or maintenance.
- Wide range of applications
Anti-static belts are suitable for various applications such as chemical, printing, electronics and other industries. Regardless of the environment, the esd conveyor belt can provide stable anti-static performance.
- Reliability
After special treatment, the anti-static belt has good dispersion and thermal stability. It can maintain stable conductivity in harsh working environments and can effectively prevent the occurrence of electrostatic incidents for a long time.
- Improve work efficiency
The use of anti-static industrial belts can effectively eliminate static electricity problems, maintain stability and continuity in production to improve efficiency.
Applications of antistatic conveyor belts
Antistatic conveyor belts are favored by certain industries because of their ability to prevent dust accumulation and eliminate static electricity in production. These benefits are perfectly suited to the requirements of certain industries where static electricity poses a significant risk.
- Electrical industry
It is widely known that without antistatic measures, electronic components are susceptible to damage from static electricity, leading to performance degradation or even complete failure. Therefore, antistatic belts have a major application in the transportation of electronic components in the electronics industry. Especially in the fields of semiconductor manufacturing, electronic component manufacturing, electronic assembly, etc. They are used to transport sensitive electronic components and equipment to avoid damage to equipment due to static discharge.
- Pharmaceutical and chemical industry
Antistatic conveyor belts have a wide application in the pharmaceutical and chemical industries where cleanliness and precision are a priority. In the pharmaceutical industry, these belts are used to transport raw materials, formulations, powders and granules of pharmaceuticals to ensure the integrity and safety of sensitive drugs throughout the manufacturing process.
Similarly, in the chemical industry, antistatic conveyor belts are often used to handle flammable, explosive or electrostatically sensitive chemicals, minimizing the risk of accidents and ensuring safe transportation and handling.
- Food Industry
Antistatic conveyor belts are used to transport static-sensitive raw materials and finished food products such as flour, powdered sugar, chocolate powder, etc. The antistatic properties help prevent dust explosions and product contamination due to static electricity.
- Printing and packaging
Antistatic belts are essential in printing and packaging applications where static electricity can interfere with the normal operation of equipment and cause defects on printed materials or packaging films.
- Optics and optoelectronics
Antistatic conveyor belts enable the safe handling and assembly of optical instruments and optoelectronic devices. By using antistatic conveyor belts, these industries ensure improved product quality, minimize the risk of damage, and maintain high levels of operational efficiency.
How to choose the right antistatic conveyor belt
Antistatic conveyor belts are used in many industries, so what should you pay attention to when buying?
First, you need to determine the load weight and flow rate required by the belt according to its material and conveying task.
Second, you need to note that different industries and application areas have different surface durability requirements for anti-static conveyor belts. You need to choose the right anti-static coefficient of the belt,
Meanwhile, as the service life is extended, the anti-static coefficient will decrease. Therefore, when purchasing or customizing anti-static belts, you should clearly know how long the anti-static ability can last to ensure that the anti-static coefficient is in an effective protective state throughout the service life of the belt.
Common types of anti-static conveyor belts
Effective maintenance instructions for anti-static conveyor belts
When using anti-static conveyor belts, it is important to pay attention to the following notes:
- Cleaning:
Regular cleaning of anti-static belts is necessary. Do not use alcohol for cleaning as it may damage the anti-static coating. If the anti-static coating wears off over time, it can be reapplied with an anti-static solution. Choose a cleaning agent that is suitable for the material of the anti-static belt. Avoid using acidic, alkaline or strong solvent cleaners as they may damage the surface of the belt.
Use a soft cloth or sponge dipped in detergent to gently wipe the surface of the conveyor belt. Avoid using a brush or hard object to rub the belt to avoid scratching or damaging the belt. Set an appropriate cleaning frequency based on the environment and frequency of use. Regular cleaning helps prevent the accumulation of dirt and deposits, ensuring the cleanliness and optimal anti-static performance of the conveyor belt.
- Prevent moisture accumulation:
During cleaning, avoid using too much water or detergents to prevent moisture from penetrating the conveyor belt. If the belt is wet, it must be dried promptly to avoid prolonged wetness. These are things to keep in mind when using anti-static conveyor belts. Proper cleaning and maintenance will help maintain its performance and longevity, ensuring effective prevention of static electricity.
Types of anti-static conveyor belts in effective use today
Below are the two most effective and popular anti-static conveyor belts used in many industrial factories today:
1 - Anti-static PU conveyor belt
Anti-static PU conveyor belt achieves stable and accurate transmission. This belt uses environmentally friendly PU material, PU material meets food hygiene standards and can be in direct contact with food. In addition, PU material has moderate color, no characteristic odor. It not only has the characteristics of high tensile strength, good bending, light weight, thin and toughness of ordinary conveyor belts, but also has oil resistance, non-toxic, hygienic and easy to clean.
Anti-static PU conveyor belt can be widely used in the food industry or food sector for bulk transportation, canned and packaged cereals, biscuits, candy, fruit and vegetable processing, poultry meat processing and other related industries. PU belt is the development trend of fabric conveyor belts, mainly used in harsh conditions such as long distance, heavy load, high chemical corrosion, etc., and is especially suitable for transportation in humid environments. High tensile strength, fatigue and abrasion resistance, and good impact resistance also make this type of belt able to withstand a long service life.
2 - Anti-static PVC conveyor belt
Anti-static PVC conveyor belts are used in many industries, bringing high efficiency and reliability. With good anti-static ability, PVC conveyor belts are adaptable to various working environments, providing safety for your products and workplaces.
The important feature of anti-static PVC conveyor belts is that they use high-strength polyester and textile fibers as the entire core, and then impregnated with PVC. The coating thickness can range from 0.5 to 4 mm. With outstanding features such as non-conductive, anti-static, low noise, resistant to fat, chemicals, grease and abrasion. Different surfaces have high, medium and low coefficients of friction. Working temperature ranges from -10 to 80 degrees Celsius.
Current price list of anti-static conveyor belts
The price of anti-static conveyor belts can range from 50,000,000 to 500,000,000 VND, depending on many factors such as size, material, durability, and manufacturer. However, in many cases, anti-static conveyor belts are often more expensive than conventional conveyor belts. This is because the integration of anti-static materials into the manufacturing process increases costs.
In addition, the price of conveyor belts can also depend on other factors such as market, competition as well as your choice of supplier and product type. To know the exact price, you should consult with specific suppliers and request a quote for your needs.
Address of the company providing high quality anti-static conveyor belts, good price
Intech Company provides high quality anti-static conveyor belt products and combines excellent service. We use the best base materials, ensure excellent finishing and you can also rely on us when it comes to excellent delivery, service and after-sales service. Intech's anti-static conveyor belt products are fully compliant with industry standards. These products are used in the electronics, chemical, pharmaceutical industries and in some areas of the logistics industry.
Are you interested in purchasing anti-static conveyor belts, please contact Intech today. We will help you get the best possible product and excellent and flexible service.
Contact information:
- Hotline: 0966 966 032
- Address: Lot 6, Lai Xa Industrial Park, Tay Tuu Ward, Hanoi City
- Mail: info@intech-group.vn
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