How to choose the best conveyor system for fragile materials
There are many factors to consider when you are choosing the ideal conveyor belt, and it is important that you get professional advice before making a purchase so that you will not regret it in the future.
Conveyor systems are an important component of any factory. This is especially true when transporting fragile materials such as coffee, tea, beans, breakfast cereals, nuts, frozen fruits and vegetables, etc. Gentle conveying is important because It protects these products from damage. How can you choose the best conveyor system?
In order to make the right decision, one needs to consider material properties, conveyor area, layout and modulus, environmental factors, cleaning difficulty, scalability and belt cost. load. In this article, we discuss all these aspects in detail to assist you in choosing the best conveyor system for fragile materials.
Fragile materials are commonly encountered in food processing. They are sensitive to pressure, temperature, changes in humidity, relative motion, etc. They include coffee beans, ground coffee, breakfast cereals, nuts...
Nuts like walnuts, pecans, pistachios, almonds, etc. are fragile because they are perishable. They are of great value and must be kept in the best possible condition to avoid loss of or damage to the material. All of these foods and food ingredients require special handling and transport precautions.
The conveyor system you choose for fragile materials affects the quality of your final product. The more damaged the material, the lower the quality of the final product. Your business reputation and sales are directly dependent on the physical integrity of your manufacturing processes.
![Băng tải cho vật liệu dễ vỡ]( "Băng tải cho vật liệu dễ vỡ")
There are many factors to consider when you are choosing the ideal conveyor belt, and it is important that you get professional advice before making a purchase so that you will not regret it in the future.
Material properties
First and foremost, you need to consider the characteristics of the material you want to convey. How will these materials fare during transportation? What type of conveyor is best for them to be transported and packed?
Consider properties like:
- Size and shape
- Weight of a single material unit
- The degree of sensitivity of the material, especially to temperature and humidity
- Large material density
- Humidity
- Sliding angle
- The amount you need to convey daily
All of these characteristics are important in determining the best conveyor to use. If moisture content is low, such as in coffee beans, a conveyor belt with attached tubes will work well to protect them from moisture changes.
Layouts, Modules
Fragile materials require special considerations for the properties of the material, but you must not neglect your business requirements either.
- What is the size of the available floor space for your new conveyor?
- Do you expect significant incline or will you face changes in elevation from high to low?
- How long do your products move on the conveyor before they are unloaded or sent to another location?
- How many different materials can a system hold without requiring an upgrade in size and price?
The goal here is not to find the cheapest option, but one that meets all of the facility's requirements for layout and capacity. While you shouldn't go over your spending limit, you shouldn't pay for features you don't need either.
Modular types of conveyor systems are an excellent choice for complex layouts that may require curves or changes of direction. Modularity means you have a system that can be pieced together as needed without any single piece for all setups. That way, if one part of the production process becomes obsolete, it doesn't need to replace the entire conveyor system.
Modular conveyors can be tailored to fit the exact layout of your facility, and they also offer the highest level of flexibility in terms of capacity.
Manufacturers will often offer a free site survey to help you decide which option is best for your needs, so taking advantage of that service can save you time and money. .
Base environment
The material being transported needs to be protected from external contamination, but the operating environment also needs to be protected from your material. If the material is flammable, it should be handled in a cool, dry place. If it causes dust particles to be dispersed, it should be handled in a well-ventilated space.
In the food processing industry, the environment needs to meet strict hygiene regulations. With this in mind, open conveyors should not be used, as they can create an environment that is difficult to keep clean.
If any of these points are of concern to the facility or its operations, it is best to choose a conveyor system with attached belts and containers. This way, no dust particles will be released into the air and the material will not be exposed to external elements.
Cleaning and maintenance
The amount of regular cleaning and maintenance your new conveyor requires is a significant factor to consider.
- How much time will you spend daily or weekly cleaning and maintaining the conveyor belt?
- How easy is it for a technician to fix any possible problems on your new system, such as broken belts or rollers?
- If a system needs to be disassembled for cleaning or repair, how difficult is it to reassemble?
- How many parts will need to be assembled and then cleaned for next use?
- How long does the process usually take?
Your main concern should be the downtime these processes require. It is best that conveyors do not have to be completely dismantled for cleaning and maintenance as they can be cleaned quickly and easily repaired. That way your production won't have to be halted and your machines will continue to be used.
Ability of extension
If your existing manufacturing facilities are small, that doesn't mean they will stay that way for long. You need a conveyor system that will grow with you. How many loading stations can the machine hold, and how will that divide in terms of weight capacity per station or modularity for other components like belts?
When a company is successful, it never stops expanding. In your decision-making process, think about what will happen when your company starts to grow. What dimensions does the machine need to handle a large volume of material? How modular is it so you can add additional components later as needed?
Finally, the cost of the new conveyor system is an important factor. How much do you have to spend? Again, this question can be used in almost any situation when purchasing a new system. It is essential that you ask yourself all these different points in order to be fully informed about your purchasing decision.
With a conveyor system, the general rule is that you "pay now or pay later". If you choose a cheap conveyor option just because it's cheaper, it will likely break when the warranty expires. This is why so many people choose to pay a higher price upfront for a system that meets all of their needs.
When choosing the right equipment for fragile materials, you need to consider the characteristics of the material, area, layout and modulus of the conveyor system. It is best to consider the environment in which it is to be used. it and how difficult it is to clean or maintain for that particular conveyor. How much you are willing to pay is also another factor when making this purchase decision because paying more now usually yields better results in the long run. Scalability is another aspect to consider. As your company grows, you'll want to automate more of your processes.
If you would like help making this important decision, do not hesitate to contact Intech Conveyor. Let us know the type of fragile materials you would like to transport in your facility and we will do our best to recommend a system that works best for you.
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In order to make the right decision, one needs to consider material properties, conveyor area, layout and modulus, environmental factors, cleaning difficulty, scalability and belt cost. load. In this article, we discuss all these aspects in detail to assist you in choosing the best conveyor system for fragile materials.
What is fragile material?
Fragile materials are commonly encountered in food processing. They are sensitive to pressure, temperature, changes in humidity, relative motion, etc. They include coffee beans, ground coffee, breakfast cereals, nuts...
Nuts like walnuts, pecans, pistachios, almonds, etc. are fragile because they are perishable. They are of great value and must be kept in the best possible condition to avoid loss of or damage to the material. All of these foods and food ingredients require special handling and transport precautions.
The conveyor system you choose for fragile materials affects the quality of your final product. The more damaged the material, the lower the quality of the final product. Your business reputation and sales are directly dependent on the physical integrity of your manufacturing processes.
.jpg "Băng tải cho vật liệu dễ vỡ")
How to choose the best conveyor system for fragile materials
There are many factors to consider when you are choosing the ideal conveyor belt, and it is important that you get professional advice before making a purchase so that you will not regret it in the future.
Material properties
First and foremost, you need to consider the characteristics of the material you want to convey. How will these materials fare during transportation? What type of conveyor is best for them to be transported and packed?
Consider properties like:
- Size and shape
- Weight of a single material unit
- The degree of sensitivity of the material, especially to temperature and humidity
- Large material density
- Humidity
- Sliding angle
- The amount you need to convey daily
All of these characteristics are important in determining the best conveyor to use. If moisture content is low, such as in coffee beans, a conveyor belt with attached tubes will work well to protect them from moisture changes.
Layouts, Modules
Fragile materials require special considerations for the properties of the material, but you must not neglect your business requirements either.
- What is the size of the available floor space for your new conveyor?
- Do you expect significant incline or will you face changes in elevation from high to low?
- How long do your products move on the conveyor before they are unloaded or sent to another location?
- How many different materials can a system hold without requiring an upgrade in size and price?
The goal here is not to find the cheapest option, but one that meets all of the facility's requirements for layout and capacity. While you shouldn't go over your spending limit, you shouldn't pay for features you don't need either.
Modular types of conveyor systems are an excellent choice for complex layouts that may require curves or changes of direction. Modularity means you have a system that can be pieced together as needed without any single piece for all setups. That way, if one part of the production process becomes obsolete, it doesn't need to replace the entire conveyor system.
Modular conveyors can be tailored to fit the exact layout of your facility, and they also offer the highest level of flexibility in terms of capacity.
Manufacturers will often offer a free site survey to help you decide which option is best for your needs, so taking advantage of that service can save you time and money. .
Base environment
The material being transported needs to be protected from external contamination, but the operating environment also needs to be protected from your material. If the material is flammable, it should be handled in a cool, dry place. If it causes dust particles to be dispersed, it should be handled in a well-ventilated space.
In the food processing industry, the environment needs to meet strict hygiene regulations. With this in mind, open conveyors should not be used, as they can create an environment that is difficult to keep clean.
If any of these points are of concern to the facility or its operations, it is best to choose a conveyor system with attached belts and containers. This way, no dust particles will be released into the air and the material will not be exposed to external elements.
Cleaning and maintenance
The amount of regular cleaning and maintenance your new conveyor requires is a significant factor to consider.
- How much time will you spend daily or weekly cleaning and maintaining the conveyor belt?
- How easy is it for a technician to fix any possible problems on your new system, such as broken belts or rollers?
- If a system needs to be disassembled for cleaning or repair, how difficult is it to reassemble?
- How many parts will need to be assembled and then cleaned for next use?
- How long does the process usually take?
Your main concern should be the downtime these processes require. It is best that conveyors do not have to be completely dismantled for cleaning and maintenance as they can be cleaned quickly and easily repaired. That way your production won't have to be halted and your machines will continue to be used.
Ability of extension
If your existing manufacturing facilities are small, that doesn't mean they will stay that way for long. You need a conveyor system that will grow with you. How many loading stations can the machine hold, and how will that divide in terms of weight capacity per station or modularity for other components like belts?
When a company is successful, it never stops expanding. In your decision-making process, think about what will happen when your company starts to grow. What dimensions does the machine need to handle a large volume of material? How modular is it so you can add additional components later as needed?
Expense
Finally, the cost of the new conveyor system is an important factor. How much do you have to spend? Again, this question can be used in almost any situation when purchasing a new system. It is essential that you ask yourself all these different points in order to be fully informed about your purchasing decision.
With a conveyor system, the general rule is that you "pay now or pay later". If you choose a cheap conveyor option just because it's cheaper, it will likely break when the warranty expires. This is why so many people choose to pay a higher price upfront for a system that meets all of their needs.
Conclusion
When choosing the right equipment for fragile materials, you need to consider the characteristics of the material, area, layout and modulus of the conveyor system. It is best to consider the environment in which it is to be used. it and how difficult it is to clean or maintain for that particular conveyor. How much you are willing to pay is also another factor when making this purchase decision because paying more now usually yields better results in the long run. Scalability is another aspect to consider. As your company grows, you'll want to automate more of your processes.
If you would like help making this important decision, do not hesitate to contact Intech Conveyor. Let us know the type of fragile materials you would like to transport in your facility and we will do our best to recommend a system that works best for you.
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