When to transport loads with overhead conveyor systems
Overhead conveyors can be manually operated or electrically powered and use a single rail to transport loads. They follow a single continuous path, which can be very long, and can change direction easily and flexibly vertically or horizontally.
Overhead conveyors are an efficient way to transport products on an assembly line or in a distribution facility. For the right load in the right situation, they are the most economical and efficient way to convey product.
Overhead conveyors can be manually operated or electrically powered and use a single rail to transport loads. They follow a single continuous path, which can be very long and can change direction easily and flexibly vertically or horizontally.
Belt and roller conveyors are usually installed on the ground to free up floor space, for safety reasons, obstacle course or other reasons. On a conventional conveyor, the load rests on the conveyor or the rollers. With overhead conveyor systems, loads are hoisted and transferred along the rail system.
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There are some loads that are considered non-transferable. This could be because the load cannot rest on a flat surface, because the conveyor cannot handle harsh environments, because of extreme temperatures, or when human manipulation can cause problems with the payload. . So when should you consider an overhead system?
When your load is oddly shaped, unbalanced, or difficult to place, there can be challenges on flat belts or rollers. Some loads have distributed weight which can damage them if placed flat. With overhead conveyors, the shape and ability to rest on the surface of the load is largely irrelevant, as it can be suspended in a rail or from a chain dedicated to it.
We see this in paint lines, the nozzle has to reach every nook and cranny of the load, so it can't rest on any surface. But this can also be a factor for progressive assembly in operations where workers may need to access the top, bottom, and all sides. For some applications this can be achieved with conventional or roller conveyors, but can be less expensive and easier with suspended loads. The overhead system allows people to work on loads at ergonomically precise heights.
The tough environment is very difficult for all machines, including conveyors. Overhead systems can transport loads through harsh environments such as caustic soda washers, spray booths or drying cabinets and very hot ovens and dryers.
Extreme temperatures: It is clear that humans cannot work in most areas with extreme temperatures. For transportation purposes, overhead systems are generally more heat resistant than belt or flat roller systems (ovens, drying chambers, etc.).
Paint booth: This is a common application for overhead conveyors, allowing you to pause loads for better coating.
Caustic chemicals and other substances: You should eliminate human interaction with these areas as much as possible. Overhead conveyors are ideal for transporting a component through such environments without damaging the load or overwhelming cleaning and maintenance.
High-tech aerial chain conveyors, consisting of components that transport on a track independent of the chain. This allows each part to be detached and stay on one workstation as the rest of the chain continues to move. While conventional chain conveyors travel at a fixed speed, the conveyors in these types of systems can accelerate and decelerate, as well as follow multiple paths, maximizing operational flexibility onion.
An overhead electrified rail (EMS) system is mounted to the rails and attached to the ceiling or steel structure, if the ceiling is too high. They are individually controlled to move on the rail system and are equipped with engines, transmissions and intelligent systems on board.
Just like conventional powerless systems, this system also saves space, offers short lead times and allows for great flexibility. Even so, frictionless and force driven technology has one key advantage that sets it apart from other technologies, which is that it's friction-based technology that makes it chainless and therefore also free of charge. oil. Unlike the chain-driven components of more expensive EMS and powerless systems, this patented solution also allows components to move both forward and backward at high speeds. change at any point in the system.
When considering today's types of conveyors, the space above the floor can be easily forgotten. Even so, most people have similar requirements, maximizing space, speeding up efficiency and automating processes. If you can relate to this, an overhead conveyor system could be the answer.
There are shipping options for almost any item which can include overhead, belt, roller, or low profile options, and it can often be done with systems and components. standards, if properly designed and implemented. If you need help figuring out how to ship correctly, let us know.
What is overhead conveyor?
Overhead conveyors can be manually operated or electrically powered and use a single rail to transport loads. They follow a single continuous path, which can be very long and can change direction easily and flexibly vertically or horizontally.
Belt and roller conveyors are usually installed on the ground to free up floor space, for safety reasons, obstacle course or other reasons. On a conventional conveyor, the load rests on the conveyor or the rollers. With overhead conveyor systems, loads are hoisted and transferred along the rail system.
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When should you consider an overhead system?
There are some loads that are considered non-transferable. This could be because the load cannot rest on a flat surface, because the conveyor cannot handle harsh environments, because of extreme temperatures, or when human manipulation can cause problems with the payload. . So when should you consider an overhead system?
- When the load cannot be easily placed on the conveyor
When your load is oddly shaped, unbalanced, or difficult to place, there can be challenges on flat belts or rollers. Some loads have distributed weight which can damage them if placed flat. With overhead conveyors, the shape and ability to rest on the surface of the load is largely irrelevant, as it can be suspended in a rail or from a chain dedicated to it.
- Use of the aerial system when the load must be manipulated in the process
We see this in paint lines, the nozzle has to reach every nook and cranny of the load, so it can't rest on any surface. But this can also be a factor for progressive assembly in operations where workers may need to access the top, bottom, and all sides. For some applications this can be achieved with conventional or roller conveyors, but can be less expensive and easier with suspended loads. The overhead system allows people to work on loads at ergonomically precise heights.
- Aerial system ideal for harsh environments
The tough environment is very difficult for all machines, including conveyors. Overhead systems can transport loads through harsh environments such as caustic soda washers, spray booths or drying cabinets and very hot ovens and dryers.
Extreme temperatures: It is clear that humans cannot work in most areas with extreme temperatures. For transportation purposes, overhead systems are generally more heat resistant than belt or flat roller systems (ovens, drying chambers, etc.).
Paint booth: This is a common application for overhead conveyors, allowing you to pause loads for better coating.
Caustic chemicals and other substances: You should eliminate human interaction with these areas as much as possible. Overhead conveyors are ideal for transporting a component through such environments without damaging the load or overwhelming cleaning and maintenance.
Types of overhead conveyor systems
1. Electric and manual conveyor systems
High-tech aerial chain conveyors, consisting of components that transport on a track independent of the chain. This allows each part to be detached and stay on one workstation as the rest of the chain continues to move. While conventional chain conveyors travel at a fixed speed, the conveyors in these types of systems can accelerate and decelerate, as well as follow multiple paths, maximizing operational flexibility onion.
2. Monorail system
An overhead electrified rail (EMS) system is mounted to the rails and attached to the ceiling or steel structure, if the ceiling is too high. They are individually controlled to move on the rail system and are equipped with engines, transmissions and intelligent systems on board.
3. Electric system and no control friction
Just like conventional powerless systems, this system also saves space, offers short lead times and allows for great flexibility. Even so, frictionless and force driven technology has one key advantage that sets it apart from other technologies, which is that it's friction-based technology that makes it chainless and therefore also free of charge. oil. Unlike the chain-driven components of more expensive EMS and powerless systems, this patented solution also allows components to move both forward and backward at high speeds. change at any point in the system.
Ending
When considering today's types of conveyors, the space above the floor can be easily forgotten. Even so, most people have similar requirements, maximizing space, speeding up efficiency and automating processes. If you can relate to this, an overhead conveyor system could be the answer.
There are shipping options for almost any item which can include overhead, belt, roller, or low profile options, and it can often be done with systems and components. standards, if properly designed and implemented. If you need help figuring out how to ship correctly, let us know.
