Conveyor system design
Conveyor belts are designed in a variety of sizes, designs and have separate functions to meet different loading requirements. Each type of conveyor needs to be properly designed to be easy to use or integrate with an existing system.
Conveyor belts are designed in a variety of sizes, designs and have separate functions to meet different loading requirements. Each type of conveyor needs to be properly designed to be easy to use or integrate with an existing system.
It's all about smart design. Conveyor systems depend more on smart design than they carry out a grand vision. The details, thought and energy poured into a system all contribute to its success. Smart conveyor design helps us work through your real business goals.
We strive to understand your business needs and goals. But first we need to know what your goals are. This understanding can save you significant amounts of money and add real value to your project.
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- Reduce labor cost
- Improved ergonomics and safety
- Faster material flow and throughput
- Reduce error
- Increase order picking and fulfillment
- Space saving and facility efficiency
- Energy saving
- Reduce the presence of forklifts on the floor
Technology is important, but the process and expertise to use it is what matters. During the design process, we use CAD software, simulation packages, and more to help you visualize the success of your system, but what matters is the vision and design process that delivers. a system that achieves your goals.
You can view the design in 3D and simulate it. By running simulations, you can analyze the performance of the designed conveyor. In addition, you can also perform various calculations regarding conveyor design. Based on the simulation and calculation results, you can easily evaluate the conveyor design in terms of its productivity.
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- Conveyor belts must comply with the requirements of TCVN 2290 – 78
- The safety requirements of certain types of conveyors that are not specified in the standard must be added to the standards or specifications of each type.
- Conveyors used to transport hot objects must be covered or have partitions at sections passing through the workplace of workers. The temperature of the outer surface of the enclosure or bulkhead shall not exceed 45oC.
- Conveyors transporting volatile and dusty loads must be completely covered and fitted with dust extraction or suppression devices.
- Bucket transporting wet objects must be completely covered with a cover or shield to protect workers from mud and water splashes.
- The structure of the conveyor must have a place to install the loading and unloading parts, in order to evenly and centered on the conveyor...
Conveyor system design calculation based on actual conveying requirements of materials to ensure maximum utilization efficiency
Technical requirements:
- The speed on the conveyor is 5-6m/min
- Conveyor width is 42mm
- The ability to load heavy objects is: 15kg
- Conveyor works smoothly, no noise
- Conveyor belt with tensioner
- Conveyor belt design is aesthetically pleasing, easy to disassemble and move
Determine the basic parameters:
- Calculation to choose the standard reducer
- Design calculation of out-of-box and coupling transmission
- Calculate the design of some details in the system
- General drawing of the system, including the Gearbox
- Drawing of the reducer box, with sufficient dimensions to determine the space, size and mounting mode with details outside the box and arrangement of foundation bolts
- Calculate the size of the roller:
Determine the basic parameters of the conveyor
- Required capacity: N (T/h)
Based on the required design capacity, we design a conveyor belt with a capacity of N=30
m3/h (= 1.5 tons/h) N=45 tons/h
- Conveyor length: L(m)
Through studying the working position, we have determined the conveyor length L = 25(m)
- Tilt angle to place the tape: (degrees)
Due to the natural flow angle of the material being transported t = 45, the maximum inclination angle of the conveyor belt must be ensured so that the material during the conveying process will not drop down. on ta select max=18. However, according to the working position of the tape, we can determine = 11.5
- Conveyor speed
The higher the speed, the smaller the cross-section of the material flow or the load distributed per 1 meter of the length of the tape, reducing the tension of the tape, so it is possible to choose a smaller width of the tape, low ice strength is chosen. tapes are cheaper.
- Determine the conveyor width: B (mm).
- Determine the conveyor drive power
- Determine the tension in the inlet and outlet branches of the drum
How to design conveyor belt? How can you make sure it fits your needs? Contact Intech Group today to discuss your needs, Hotline: 024 66 806 795
How should your conveyor system be designed?
What can be done to ensure the success of the project?
It's all about smart design. Conveyor systems depend more on smart design than they carry out a grand vision. The details, thought and energy poured into a system all contribute to its success. Smart conveyor design helps us work through your real business goals.
We learn more about your load and size
We strive to understand your business needs and goals. But first we need to know what your goals are. This understanding can save you significant amounts of money and add real value to your project.
The goals for designing the best conveyor system:
- Reduce labor cost
- Improved ergonomics and safety
- Faster material flow and throughput
- Reduce error
- Increase order picking and fulfillment
- Space saving and facility efficiency
- Energy saving
- Reduce the presence of forklifts on the floor
What factors are important for excellent conveyor design?
- Basic information:
Which establishment do we have to work with? Sometimes we deal with very large, multi-level facilities, while other times it's a tight integration of machines.- Material flow and throughput:
How fast you need to get the load to its destinations. Will it need to rotate, align or merge? Machines, selector modules or other areas that it can go through?- Download data:
This is the basis of system design. We'll ask lots of questions about your size, weight, and load status (average, min, and max). This helps us design the right conveyor to move it efficiently.- What changes are possible?
Good system design is flexible and extensible. Changes to your business won't require major system upgrades and costs.Conveyor design drawing
Technology is important, but the process and expertise to use it is what matters. During the design process, we use CAD software, simulation packages, and more to help you visualize the success of your system, but what matters is the vision and design process that delivers. a system that achieves your goals.
You can view the design in 3D and simulate it. By running simulations, you can analyze the performance of the designed conveyor. In addition, you can also perform various calculations regarding conveyor design. Based on the simulation and calculation results, you can easily evaluate the conveyor design in terms of its productivity.
Conveyor design standards
- Conveyor belts must comply with the requirements of TCVN 2290 – 78
- The safety requirements of certain types of conveyors that are not specified in the standard must be added to the standards or specifications of each type.
- Conveyors used to transport hot objects must be covered or have partitions at sections passing through the workplace of workers. The temperature of the outer surface of the enclosure or bulkhead shall not exceed 45oC.
- Conveyors transporting volatile and dusty loads must be completely covered and fitted with dust extraction or suppression devices.
- Bucket transporting wet objects must be completely covered with a cover or shield to protect workers from mud and water splashes.
- The structure of the conveyor must have a place to install the loading and unloading parts, in order to evenly and centered on the conveyor...
Calculating efficient conveyor design
Conveyor system design calculation based on actual conveying requirements of materials to ensure maximum utilization efficiency
1 - PVC conveyor belt design calculation
Technical requirements:
- The speed on the conveyor is 5-6m/min
- Conveyor width is 42mm
- The ability to load heavy objects is: 15kg
- Conveyor works smoothly, no noise
- Conveyor belt with tensioner
- Conveyor belt design is aesthetically pleasing, easy to disassemble and move
2 - Calculation of roller conveyor design:
Determine the basic parameters:
- Calculation to choose the standard reducer
- Design calculation of out-of-box and coupling transmission
- Calculate the design of some details in the system
- General drawing of the system, including the Gearbox
- Drawing of the reducer box, with sufficient dimensions to determine the space, size and mounting mode with details outside the box and arrangement of foundation bolts
- Calculate the size of the roller:
- Length of roller
- Roller diameter
- Weight of one roller:
- Diameter of roller shaft
3 - Calculating the design of rubber conveyor belts
Determine the basic parameters of the conveyor
- Required capacity: N (T/h)
Based on the required design capacity, we design a conveyor belt with a capacity of N=30
m3/h (= 1.5 tons/h) N=45 tons/h
- Conveyor length: L(m)
Through studying the working position, we have determined the conveyor length L = 25(m)
- Tilt angle to place the tape: (degrees)
Due to the natural flow angle of the material being transported t = 45, the maximum inclination angle of the conveyor belt must be ensured so that the material during the conveying process will not drop down. on ta select max=18. However, according to the working position of the tape, we can determine = 11.5
- Conveyor speed
The higher the speed, the smaller the cross-section of the material flow or the load distributed per 1 meter of the length of the tape, reducing the tension of the tape, so it is possible to choose a smaller width of the tape, low ice strength is chosen. tapes are cheaper.
- Determine the conveyor width: B (mm).
- Determine the conveyor drive power
- Determine the tension in the inlet and outlet branches of the drum
Ending
How to design conveyor belt? How can you make sure it fits your needs? Contact Intech Group today to discuss your needs, Hotline: 024 66 806 795
