Chain Conveyors

Conveyor systems have been improving efficiency for manufacturing companies for over 100 years. They save manufacturing facilities time and resources and cut labor costs by automating manual production operations. Chain conveyors are a type of heavy-duty conveyor that meets the maximum conveying needs of many industries today.
 

What is a Chain Conveyor?

A chain conveyor is used to move products down an assembly line and around a manufacturing facility or warehouse. Chain conveyors are primarily used to transport heavy unit loads, such as pallets. These conveyors can be configured as single or double chains.

  

Basic structure of chain conveyor:

Chain conveyor is made up of many parts, each part plays an important role:
 

• The conveyor frame is usually made of stainless steel or aluminum profile, which supports the entire system, creates shape and ensures the stability of the entire system.
• The chain is the main part, made of stainless steel or plastic, has high durability and good load-bearing capacity, helping to transport products.
• The motor provides energy to pull the chain to move.
• The electrical cabinet controls the speed, starts, stops and other functions of the conveyor.
• The roller supports the chain to move smoothly.
• Other parts: Such as shields, sensors, ... help support the transportation process.

 

Uses of chain conveyors

 

• Transporting heavy products from one location to another, chain conveyors are simple and extremely durable
• Moving products through high temperature areas, for example through ovens, where other types of conveyors may not be suitable
• Conveying products in continuous mode efficiently
• Conveyors where speed needs to be varied, it is important when equipped with a frequency converter, the chain drive system is a simple conveyor to adjust the speed

 

Benefits of using chain conveyors

Chain conveyors are powered by a continuous chain and they are mainly used to transport heavy loads. Our chain conveyor systems are usually double-strand configurations with the load positioned on the chain, however a variety of strand configurations are available. Let's see what are the benefits of chain conveyors?
 

- Suitable for internal transportation:

Chain conveyors are used for internal transportation of various products, semi-finished products and raw materials.
 

- Applicable in limited space:

Compact chain conveyors are suitable in any factory building. Therefore, you can install it in a narrow corner or limited space. Or you may want to reduce the square footage occupied by making sharp turns, which will free up space for other purposes. Our modular systems are very flexible. This allows us to offer a tailor-made solution that meets all your expectations.
 

- Make Every Second Count:

The manufacturing industry demands speed. And you know better than anyone that time is money. Chain conveyors allow you to make every second count. This conveyor can move your products to the right place at breakneck speeds. It can operate at speeds of up to 80 meters per minute.
 

- Work more hygienically, safely and quickly:

Chain conveyors with closed grooves instead of open grooves, the product no longer sticks to the belt, while dirt does not accumulate around the gaps. Therefore, you can work not only more hygienically and safely, but also faster as the belt continues to move smoothly.
 

- Create your ideal system:

Food manufacturing companies must comply with the strict hygiene standards applied in the food industry. Our chain conveyors are suitable for use in many industries and types of businesses. You create your own unique chain to comply with specific requirements. If the chain conveyor needs to be cleaned with water or has to transport moist materials, you should choose a conveyor made of stainless steel. However, if the chain conveyor operates in a dry environment, you can choose an aluminum model.
 

- Low Noise Levels:

Conduct production in a quiet working environment, while avoiding the use of disturbing and noisy machinery in your factory. Thanks to the smart technology of the chain conveyor, it produces low noise levels, making the working environment more pleasant.

Chain conveyors are powered by a continuous chain and they are mainly used to transport heavy loads. Chain conveyor systems are usually double-strand configurations with the load positioned on the chain, however many strand configurations are available. Because chain conveyors are generally easy to install, they often require minimal maintenance and integrate easily into systems with. They are sometimes called pallet conveyors due to their widespread use in transporting wooden or steel pallets. In addition, the wide range of chain options allows for flexibility in applications as well as environments.

   

Basic working principle of chain conveyor:

The chain conveyor consists of a motor, a reducer, a drive shaft, a tensioning device, a sprocket, a chain, a bearing, a chain plate, a metal plate, etc., and sometimes a belt conveyor can be attached. The structure that moves the material is a chain and a metal plate. The function of the chain is to provide power, and the function of the metal plate is to carry the material movement.

The chain conveyor uses a series of fixed chains on the traction chain to provide traction, and uses the metal plate as a carrier to guide the material to be conveyed in a horizontal or oblique direction.
 

Top 8 types of chain conveyors commonly used today:

There are many types of chain conveyors used in industry, depending on the purpose of use, material and operating environment. Here are some common types of chain conveyors:
 

1 - Plastic Chain Conveyor: Lightweight, Safe, Suitable for Many Environments

Plastic chain conveyors are primarily used to move raw products, packaged goods throughout a manufacturing facility. These versatile chain conveyors are the perfect solution to improve operational efficiency and maximize floor space at the same time.
 * Outstanding features of plastic chain conveyor:

• Plastic chain conveyor is light weight, simple structure, but highly aesthetic, suitable for all terrains such as curved, horizontal...
• Flexible transport ability, working in many different environmental conditions
• High abrasion resistance plastic chain
• Application in manufacturing industries such as pharmaceuticals, cosmetics, shampoo...
• Low cost, easy to install and maintain

* Structure of  plastic chain conveyor:

• Dimensions: W300xL3500xH8
• 180w . geared motor
• Plastic chain 820- K750
• Frame by box SUS 304 40x
• D50 rubber adjustable feet
• Shoulder plate SUS 304x t=2 folded
• Frame materials: stainless steel, aluminum profiles…

* Application:

Widely used in industries such as cosmetics, pharmaceuticals, food, automobiles, electronics,... plastic chain conveyors have proven to be effective and durable.
 

2 - Curved Plastic Chain Conveyor: Flexible Transport Solution

* Features of curved plastic chain conveyor:

• Has light weight, easy installation and low maintenance.
• With a simple design, sturdy steel or stainless steel frame, good bearing.
• 90 degree curvature suitable for narrow production terrain or in series production lines.
• Using plastic chain has the ability to reduce noise significantly compared to stainless steel chain.
• Suitable for food processing, confectionery, beverage, pharmaceutical...

* Application:

Suitable for food processing, confectionery, beverage, pharmaceutical industries...
  

:3 - Stainless Steel Chain Conveyor: Durable, Effective Corrosion Resistance

Stainless Steel Conveyor Chain is a stainless steel conveyor chain used in washdown environments as well as in food, high temperature and abrasive applications. It is typically supplied in 304 stainless steel due to its good mechanical properties, but grade 316 is also available on request.
 * Features of stainless steel chain conveyor:

• Stainless steel chain conveyor has a simple structure, easy to use and maintain
• Stainless steel conveyor chain has high durability, good load capacity, good wear resistance, good rust resistance
• Can work in acidic, alkaline, high temperature environment
• Conveyor can move large size and weight materials
• Widely used in food, beverage, confectionery, assembly...

* Structure of stainless steel chain conveyor:

• Dimensions: L1000xW160xH900 and L2000xW160xH900.
• Products shipped: bottles, cans, boxes...
• Frame: SUS 304, 2mm thick.
• Support frame: SUS 304, box 40x40x0.8mm
• Winged stainless steel chain: Tuoxin 512-K350
• Plastic hose: Tuoxin 3-812-21-25.
• Plastic barrier: Tuoxin G16A.
• Geared motor: ZD-180W/220, i=1/40.
• Electrical cabinet, optical sensor: Frecon inverter Main power source 220v.

* Application:

Used in many industries requiring high durability and hygiene such as electronics, mechanics, chemicals,...
 

4 - Scraper Chain Conveyor: Efficient Bulk Material Transport

The scraper chain conveyor is specially designed to transport bulk materials such as granules, powders, or large blocks efficiently and safely. The chain drive system combined with sturdy blades helps to scrape and push the material to move continuously in a closed box trough.

* Main features of the scraper chain conveyor:

• With the advantage of being able to transport wet sticky materials, large-volume materials safely and easily, without loss during the movement.
• The scraper chain conveyor has large capacity, high speed, durable operation, easy to repair, replace components when damaged.
• The structure is completely closed, non-polluting, environmentally friendly.
• Transportation is horizontal or slightly inclined, the angle can be from 0° to 30°.
• The trough width can be 160-500mm to meet different types of materials and capacities.
• The conveying distance is up to 80m with material temperature lower than 120℃.
• Simple structure, convenient installation and maintenance.

*Application:

Scraper chain conveyor is often used in mining, cement, sand and soil industries... to transport from high to low, so there will be a hopper to hold the material.
 

5 - Plate Chain Conveyor: Efficient Transport of Heavy and Bulky Goods

Plate chain conveyors are the optimal solution for heavy and bulky goods transport applications. The smooth chain drive system and high customization capabilities help the conveyor operate stably and efficiently in a variety of working environments. The installation and maintenance process is also simplified to the maximum.

* Structure of plate chain conveyor:

• The surface of the plate chain conveyor is a system of interconnected chain plates
• The chain plate is usually made of stainless steel, so it has high durability and good wear resistance
• Conveyor frame is firmly designed with high-strength metal materials such as: stainless steel, aluminum profile or steel
• The conveyor motor used is a deceleration motor with a capacity of 180W - 3.7Kw depending on the length and usage of the conveyor.
• Electrical cabinets include electrical equipment: such as speed control inverters, relays, magnetic starters, switches, timers, etc. to help regulate the speed and increase the stability of the equipment.
• The transmission part uses the chain sprocket with high wear resistance, high durability
• Chain support rollers made of high precision steel tube ensure the rollers with low vibration and noise coefficient of friction, good heat resistance, efficient sealing system.

* Features of plate chain conveyor:

• Sheet metal chain conveyors have large conveying surfaces and they are self-supporting in heavy duty applications.
• Conveyor surface is chain plates that are closely connected with each other, with edges forming umbrellas to prevent materials from slipping out during transportation.
• Simple structure, easy to install and replace quickly.
• The material of sheet metal conveyor belt is sturdy, can be used in good condition for long service life.

* Application:

• Because the plate chain conveyor is heat resistant, it is often used in high temperature working environments such as agricultural drying kilns, tea drying ...
• Plate chain conveyors are used in many industrial production facilities, applied in metal production, metallurgy, or used in the food and mining industries with high efficiency.

 

6 - Suspended Chain Conveyor

Chain conveyors operate by the mechanism of transporting objects running around factories and production workshops thanks to a rail system. Products are hung on hooks and the hooks on the chain make it easy to transport above the floor.

* Features of chain conveyors

• The chain conveyor hangs on the space, so it saves a lot of floor space of the factory.
• Transport speed can be changed by inverter and overload protection is installed.
• Conveyor uses rollers in the track without chain, the rollers are equipped with bearings to reduce friction to make the conveyor belt smooth and simple to operate.
• Simple design, easy to disassemble for maintenance and repair, the steel frame structure is powder coated or stainless steel to increase the durability of the conveyor.

* Application:

Chain conveyors are often used in manufacturing plants to transport products around the factory or production workshops. This type of conveyor is commonly used in factories processing fresh tea, assembling components, drying lines, automatic paint spraying lines, motorcycle parts, electronic accessories...
  

7 - Roller chain conveyor: High durability, stable operation

Chain roller conveyors are chain driven roller conveyors used when moving heavy loads. Chain drive roller conveyors are most suitable for moving products with hard bottom surfaces such as crates, cartons, and pallet frames thanks to their solid roller movement system.

* Features of roller chain conveyor:

• This conveyor line can handle products up to 2000kg depending on the type and size of the load.
• Conveyor frame system is made of powder-coated steel, stainless steel or profiled aluminum with strong, good load-bearing criteria.
• Material for making rollers: Stainless steel, steel or plastic

* Application:

Chain roller conveyors are widely used in many industries such as: food, pharmaceuticals, electronics, automobiles,...
  

8- Pallet Chain Conveyor:

Pallet chain conveyor is a type of roller chain conveyor used to transport a variety of goods with large volume and size such as pallets, large packages. Conveyors help automate the movement of pallets around a warehouse or production area.

* Features of pallet chain conveyor:

• Silent operation, modularity and excellent value for money.
• Users have full access to all parts, so they are especially easy to clean and maintain.
• They are suitable for pallets up to 1,200 mm in size, and can bear a maximum load of 2000 kg.

 

Industrial Chain Conveyor maintenance tips reduce wear and extend life

Properly maintaining your industrial chain conveyor will ensure that it continues to provide you with a long-term return on investment. A carefully followed inspection and repair schedule can significantly extend the life of your assembly line conveyor system.

Here is a basic maintenance schedule that facilities using conveyor systems can follow to help keep these systems in good repair. Other maintenance tasks may be recommended by your conveyor manufacturer.

- Daily Maintenance:

To keep chain conveyors running and virtually trouble-free, there are a number of maintenance tasks that need to be performed on a daily basis. Each day, chain conveyors should be inspected and workers should remove any debris that may have accumulated in the chain. Workers should also check for signs of wear or elongation. The drive system tensioners should also be checked and the drive sprockets should be lubricated as needed.

- Weekly Maintenance:

In addition to daily tasks, you should follow some maintenance procedures once a week to increase the life of the system. Once a week, the chain should be inspected and cleaned to remove debris and dirt. Lubrication is key to extending the life of the chain, and all chains, sprockets, and components should be inspected and lubricated as needed. Recheck the tensioners and make sure they are within acceptable ranges.

- Monthly Maintenance:

Monthly maintenance tasks are also important to maintain the conveyor system. As always, lubrication is a top priority. Workers should lubricate the chain and other parts of the conveyor system with a light oil. Workers should also remove side guards and other covers and clean these areas to ensure they are free of debris. All cooling components of the conveyor system should also be cleaned and checked for proper operation.

- Quarterly Maintenance:

Workers should thoroughly inspect the conveyor chain for stretch and wear. Checking the sprockets for wear is also important, as warped sprockets can cause the chain to stretch. Any worn sprockets should be replaced immediately. If your chain uses an automatic lubrication system, you should clean the sump and change the oil and filters quarterly. Problems with the operation of the conveyor chain can also be a sign that regular maintenance has been neglected.
 

Intech Chain Conveyors: Efficient and Durable Goods Transport Solutions

Are you looking for a solution to transport heavy, bulky goods and ensure high efficiency? Intech Group's industrial chain conveyors are the perfect answer. With a sturdy structure and large load capacity, Intech chain conveyors are designed to transport a variety of goods, from raw materials to finished products.
 

Why choose Intech chain conveyors?

 

• Manufactured on modern production lines, ensuring high quality and durability.
• Diverse designs, suitable for all production needs, from small to large scale.
• Providing optimal cost solutions.
• Experienced technical team, dedicated advice and support.
• Diverse applications suitable for many industries such as food, automobiles, electronics, etc.

Intech Group is proud to be the leading unit in the field of conveyor belt manufacturing in Vietnam. With many years of experience, we are committed to bringing customers the best products and services.

Contact us now for advice and quotation:

• Hotline: 0966 966 032
• Email: info@intech-group.vn
• Address: Lot 6, Lai Xa Industrial Park, Tay Tuu Ward, Hanoi City