Bag picking robot system

What is an automated loading and unloading robot?

• Picking and moving goods from one location to another.
• Arranging goods on pallets, conveyors or storage systems.
• Classifying and selecting goods according to different criteria.

 

Operating principle of Automatic Picking and Unloading Robot

• Sensor system: Robots are equipped with different types of sensors, including position sensors, force sensors and computer vision sensors. Position sensors help robots determine the location of goods in the workspace. Force sensors help robots control the gripping force and move goods safely.
• Computer vision sensors use cameras and image processing software to recognize the shape, size and location of goods. Recognition software: The software recognizes images and analyzes data from sensors to accurately determine the location and characteristics of goods.

• Planning software: Based on information from the sensor system, the planning software creates optimal paths for the robot to pick up and move goods. The software also calculates the required force and operations to ensure the safety of the goods and the robot.
• Robot control system: The robot control system converts paths and operations into commands to control the motors and other parts of the robot. The control system ensures that the robot moves accurately and performs operations smoothly.

• Grasping system: Robots are equipped with different types of gripping systems, depending on the type of goods to be loaded and unloaded. The gripping system can use clamping, vacuum or magnetic mechanisms to firmly pick up goods.
• Robotic arm: The robot arm moves along planned paths to pick up and move goods to the desired location. The robot arm is capable of moving flexibly in the workspace, allowing the robot to perform complex operations.

• Arranging software: The arranging software calculates how to optimally arrange goods on pallets, conveyors or storage systems. The software ensures that goods are arranged neatly and stably, saving space and minimizing the risk of damage.
• Goods placing operations: The robot performs the operations of placing goods according to the arrangement plan, ensuring that goods are placed in the correct position and in the correct way.

Main components of an automatic loading and unloading robot:

 

• Industrial robot: A robot arm that is capable of moving flexibly and performing loading and unloading operations.
• Sensor system: Includes position sensors, force sensors, computer vision sensors, helping the robot recognize and locate goods.
• Control software: Programs the robot's handling operations and processes.
• Grapple system: Specially designed to suit each type of goods.
• Conveyor and pallet system: Transports and stores goods.

Key features of automated picking and unloading robot systems:

• Automation of picking and unloading movements: The bag picking and unloading robot system is designed to automate the picking and unloading movements from various sources and stack them on pallets in a programmed manner.
• Integrated software and control: Robotic systems often come with powerful control software, allowing for easy programming and adjustment of the picking and unloading process.
• Speed ​​and performance: The bag picking and unloading robot system is capable of operating at high speeds, helping to optimize performance during picking and unloading and packaging.
• Safety: The robot system is designed with safety features, including sensors to prevent collisions with humans and other equipment in the working environment.
• Labor Saving: Using robotic loading systems reduces dependence on human labor and reduces human errors.
• Quality Inspection: Some robotic systems are capable of inspecting product quality during the loading and packaging process.

Applications of Automatic Loading and Unloading Robots in Industries

Automatic loading and unloading robots are increasingly being widely used in many industries, bringing high efficiency and optimizing production processes. Here are some typical applications:

1. Logistics and Warehousing Industry:
 

• Loading goods onto pallets: Robots help load and unload goods from conveyors or trucks onto pallets quickly and accurately.
• Classifying and arranging goods: Robots can classify goods by size, weight or barcode, then arrange them into appropriate storage locations.
• Transporting goods in warehouses: Autonomous robots (AGV/AMR) help transport goods between different areas in the warehouse, minimizing travel time and increasing efficiency.

2. Manufacturing Industry:
 

• Unloading raw materials: Robots help load and unload raw materials from warehouses or trucks into production lines.
• Packaging products: Robots can pack products into cartons or packaging automatically and accurately.
• Palletizing products: Robots help to stack packaged products onto pallets for transport to warehouses or shipping areas.

3. Food and Beverage Industry:
 

• Product sorting and packaging: Robots help to quickly and hygienically sort and package food and beverage products.
• Palletizing boxes: Robots help to stack boxes containing products onto pallets for transport to cold storage or shipping areas.

4. Chemical Industry:
 

• Barrel and packaging loading: Robots help to load and unload barrels and packaging containing chemicals safely and efficiently, minimizing risks for workers.
• Arranging goods in the warehouse: Robots help to arrange barrels and packaging containing chemicals neatly and scientifically, optimizing warehouse space.

In addition, automatic loading and unloading robots are also applied in many other industries such as pharmaceuticals, electronics, textiles, etc.
 

Tips for buying an automated Palletizing Robot for small and medium enterprises

For small and medium enterprises, investing in an automated palletizing robot can be a big decision that offers many benefits but also requires careful consideration. Here are some helpful tips:

• Define your needs: Carefully analyze your current palletizing process. Determine which steps can be automated and are most efficient. Consider the volume of goods, loading frequency, type of goods and workspace.
• Consider your financial capacity: An automated palletizing robot can have a high initial investment cost. Carefully calculate the investment cost, operating cost, maintenance and payback period. Look for suitable financial solutions such as leasing or installment payments.
• Choose the right type of robot: Palletizing robots are suitable for loading and unloading large volumes of goods onto pallets. This helps increase productivity and reduce labor costs.
• Choose a reputable supplier: Look for an experienced supplier, giving priority to suppliers with experience in providing automatic loading and unloading robot solutions for small and medium-sized enterprises.
• Ensure support services: Choose a supplier with professional consulting, installation, maintenance and repair services. Make sure the supplier is capable of providing quick technical support when problems arise.

  

Popular types of automatic loading and unloading robots for large warehouses:

 

• Palletizing Robot: Specially designed for loading and unloading goods onto pallets. Can handle various types of goods, from cartons to sacks and drums.
• Automatic loading and unloading robot system combined with conveyor: Combine robots with conveyor systems to automate the entire loading and unloading process. Helps increase the speed and efficiency of loading and unloading goods, especially in large warehouses with large volumes of goods.

 

Where to buy automatic loading and unloading robots?

Intech Group is one of the leading companies in Vietnam specializing in providing automation solutions for the industry, including automatic loading and unloading robots. With many years of experience and a team of professional engineers, Intech Group has affirmed its reputation in providing efficient and high-quality automatic loading and unloading robot solutions.

Here are some highlights of Intech Group in this field:

• Comprehensive solutions: Intech Group provides comprehensive automated picking and unloading robot solutions, from consulting, design, installation to maintenance and repair. Capable of customizing solutions to meet the specific needs of each customer.
• High-quality products: Intech Group uses industrial robots from the world's leading manufacturers, ensuring high quality and reliability. Their automated picking and unloading robot systems are designed to operate stably and efficiently in harsh industrial environments.
• Experience and expertise: Intech Group has a team of experienced and highly specialized engineers in the field of industrial automation. Capable of consulting and implementing complex automated picking and unloading robot solutions.
• Professional support services: Intech Group provides professional customer support services, including maintenance, repair and operational training.

If you are looking for a reputable supplier of automatic packaging robots, Intech Group is a reliable choice.

Some technical parameters of Intech Group's automatic packaging robot system:
 

• Using 02 Kuka Robots with a load of 240kg
• Pallet size 1500x1500mm with a maximum load of 2 tons
• Robots with 2 models of 25kg and 40kg
• Maximum output of 30 tons / hour / robot
• Automatic pallet feeder and RGV for empty pallet transfer
• QLSX software connected to SAP system: output statistics by model, by shift, by day, month and year.

 

How much does an automatic packaging robot cost?

Due to the complexity and high customization of automatic packaging robot systems, it is difficult to give a specific price. To get an accurate quote, you should contact Intech for the most accurate consultation and quote.

Please provide detailed information about your needs, including type of goods, load, speed, accuracy, and customized requirements.

Intech Group contact information:

• Hotline: 0966 966 032
• Address: Lot 6, Lai Xa Industrial Park, Tay Tuu Ward, Hanoi City
• Email: info@intech-group.vn