Detergent powder conveying line

The detergent manufacturing industry is one of the key consumer industries, constantly developing to meet market demand. In the modern production process, the conveying chain plays a pivotal role, a key factor in automating, improving productivity, ensuring hygiene and product quality.

Choosing and designing a suitable conveying chain is a strategic decision, directly affecting the efficiency and sustainable development of the business.

As a leading unit in the field of providing industrial solutions, Intech Group is proud to bring modern, optimal detergent conveying chains, meeting the most stringent requirements of manufacturing plants.

Let's explore to better understand the importance of these silent "flows" in the detergent industry and how Intech Group can accompany your business.
  

Main components of the detergent powder conveying line:

- Palletizing Robot:

• Robot arm: Usually a 4 or 6-axis industrial robot, capable of moving flexibly in many directions.
• Grippers: Specially designed to clamp, suck or pick up detergent bags/bags securely and safely. The grippers can be mechanical clamps, vacuum suction cups, or a combination depending on the characteristics of the packaging.
• Control system: Includes control cabinet, programming unit (PLC), HMI screen to set the loading and unloading program, adjust speed, position.
• Base and support frame: Ensure the robot is firmly fixed and operates stably.
• Safety system: Safety sensors, protective fences to prevent workers from coming into contact with the robot's operating area.

Uses: Automatically load and unload packaged detergent bags/bags onto pallets according to a predetermined pattern. Stacking pallets neatly, firmly, properly, increasing professionalism.. Continuously operating 24/7 at high speed, surpassing human power.
 
- Roller Conveyor System:

• Rollers: Cylindrical tubes (usually made of steel, stainless steel, or plastic) are installed in parallel on the frame, can rotate freely or be driven.
• Conveyor frame: Made of steel, stainless steel or aluminum profiles, is the frame that supports the rollers.
• Support legs/adjustable legs: Support the entire system and allow height adjustment.
• Drive system: Motor, chain, belt or gear to transmit motion to the rollers, making them rotate and push the product.

Uses: Suitable for transporting packaged detergent bags/drums, with flat bottoms and relative weight. Can be used in locations such as after the packaging machine, before the loading robot, or in the product transfer area.

- PVC Belt Conveyor:

• Conveyor belt: Made of PVC (Polyvinyl Chloride), high durability, abrasion resistance, moisture resistance, easy to clean and usually blue or white. The surface can be smooth or ribbed to increase friction.
• Conveyor frame: Similar to roller conveyor, made of steel, stainless steel or aluminum, supporting the entire system.
• Support roller and traction roller: Support roller below the belt, traction roller (active drum, passive drum) to create movement for the belt.
• Motor and reducer: Provide traction for the belt.
• Tension system: Ensure appropriate tension for the belt.

Uses: Used to connect between production stages such as from the mixer to the packaging machine, or from the packaging machine to the assembly area. Suitable for transporting detergent powder in bags, sacks. Easy to adjust speed, can work at many different tilt angles.
  

Outstanding benefits of using a detergent powder conveyor line

Investing in a modern detergent powder conveyor line is not just an expense but a strategic decision that brings a series of outstanding benefits, directly contributing to the success and competitiveness of businesses in the detergent powder manufacturing industry:

- Increase productivity and operational efficiency

• Comprehensive automation: The conveyor line allows production stages (from feeding, mixing, dosing to packaging, loading) to take place automatically and continuously. This eliminates bottlenecks, reducing waiting time between stages.
• Non-stop process: The system can operate continuously 24/7 (depending on shifts and maintenance), maximizing production time and allowing for many times higher output than manual methods.
• Stable speed: Maintain stable transport and processing speed, unaffected by human factors, ensuring consistent output.

- Reduce labor costs and optimize resources:

• Reduce dependence on human power: Automating moving and loading stages significantly reduces the number of workers needed, especially in heavy, repetitive work positions.
• Redeploy human resources: Human resources can be transferred to positions requiring higher skills, supervision or development, optimizing the value of workers.
• Reduce hidden costs: Limit costs arising from human error, work accidents, or process interruptions.

- Improve work safety

• Reduce risks: Eliminate heavy, repetitive lifting tasks or direct contact with chemicals/powder dust, thereby reducing the risk of bone and joint injuries, respiratory diseases and other work accidents.
• Better working environment: Reduce the amount of dust in the air, creating a cleaner and safer working environment for workers.

- Save space and optimize factory layout

• Flexible design: Conveyor belts can be designed in a variety of shapes (straight, curved, up/down slopes) and arranged vertically or horizontally, helping to maximize factory space, especially in areas with limited space.
• Reasonable production flow: Create a continuous, logical flow of materials, helping to optimize factory layout and minimize unnecessary travel distances.

 

Intech Group provides optimal detergent powder conveying lines for businesses

With many years of experience in providing industrial and automation solutions, Intech Group is proud to be a trusted partner of many leading enterprises in the manufacturing industry. We understand that, in the context of a fiercely competitive market and increasingly high quality requirements, an efficient detergent powder conveying and packaging line is a key factor in determining production capacity and competitiveness.

Intech Group specializes in designing, manufacturing and installing modern, synchronous conveying lines, from raw material reception, internal transportation, precise quantification to automatic packaging and loading. Our solutions integrate a variety of advanced equipment such as screw conveyor systems, PVC belt conveyors, roller conveyors, and especially automatic loading and unloading robots, to optimize each production stage.

We are committed to providing conveyor lines that not only maximize productivity, minimize labor costs and material loss, but also ensure a clean, safe production environment, and the quality of final products always meets the highest standards.

Choosing Intech Group, customers will receive a comprehensive solution, customized to their individual needs, along with professional and dedicated technical support services.

Contact us for advice and quotation, Hotline: 0966 966 032 or send request information to email address: info@intech-group.vn