Automatic packing and unloading Robot line
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Optimizing the production line is now a must to stay competitive in the market. This is no exception for the loading and unloading process, which is a laborious task that must be automated to meet its production capacity. Unloading heavy products is one of the jobs that is quite difficult, slow and risky for operators. Therefore, using automatic loading and unloading robots provides a healthier working environment for employees by minimizing repetitive movements.
Automatic loading and unloading robots are an important part of the manufacturing, logistics and transportation industries, helping to improve the loading process and optimize the transportation of goods. The loading and unloading robot is controlled by an automation system, computer program or control logic, which is capable of automatically determining the optimal location and way to load goods.
Robots and control systems help ensure accuracy and consistency in the palletizing process, minimizing errors and mistakes. The system features flexible programming, allowing the creation of customized palletizing patterns and workflows based on the specific needs of the user.
1 - Product Specifications
- Carton box: KT W300 x L450 x H200, Weight 15kg
- Packaging: KT W350 x L450 x H120 , Weight ~15KG
2 - Pallet size: W1000 x L1100 x H150
3 - 3D camera system to scan the position and height of goods on the pallet
4 - 2D camera system to determine the size and position of the box/bag at the pick up position
5 - Tool to respond flexibly for 2 types of goods Bags / cartons
Automated picking by robots is a viable solution for many small and medium-sized companies, and current systems are easy to operate even for companies with minimal production scale. Automated picking robot lines have huge benefits such as:
Since the appearance of loading and unloading robots, this problem has been successfully solved and production output has also been further improved. However, in the process of using cargo handling robots, it is necessary to pay attention to the following issues:
- Clamping force of the robot arm
When using loading and unloading robots, it is necessary to choose the appropriate clamping force depending on each different type of material. Do not set the clamping force too high because it may damage some processed materials.
- Opening and closing range
Usually, the opening and closing range of the loading and unloading manipulator is moderate. If the space environment allows, we can try to increase the opening and closing range of the robot arm as much as possible. Especially when picking up larger materials, the opening and closing range should be adjusted in advance to achieve higher accuracy.
- Robot speed
When using the loading and unloading robot arm, we should consider the stability of operation as a basic condition. If the clamping plate is too large or the running speed is too fast, it will reduce the overall stability of the equipment, which may cause vibration in the robot arm and reduce the gripping accuracy of the robot arm.
- Movement of the loading and unloading robot
The working environment of the loading and unloading manipulator is relatively complicated. Moreover, some smaller materials can easily enter the machine tool, which may affect the operation of the machine. Therefore, if the unloading robot arm does not move smoothly or there is an obvious abnormal sound, the machine should be stopped immediately for inspection to avoid further damage.
In the current emerging industrial era, loading and unloading robots can meet the requirements of fast and large-scale processing, saving labor costs and improving production efficiency. It has become the ideal choice for more and more factories. At Intech, we provide design and selection solutions for loading and unloading robot lines for different levels of automatic control systems, and can also design overall automated production lines for users. Contact us today for detailed advice and quotation:
What is an automatic loading and unloading robot?
Automatic loading and unloading robots are an important part of the manufacturing, logistics and transportation industries, helping to improve the loading process and optimize the transportation of goods. The loading and unloading robot is controlled by an automation system, computer program or control logic, which is capable of automatically determining the optimal location and way to load goods.
Robots and control systems help ensure accuracy and consistency in the palletizing process, minimizing errors and mistakes. The system features flexible programming, allowing the creation of customized palletizing patterns and workflows based on the specific needs of the user.
Features of the Automatic Bag Picking Robot
- The automatic bag picking robot line is applied to packaging production, high-speed palletizing, operating continuously 24/7 with minimal monitoring and operation
- Supports multiple palletizing formats, changing the palletizing format is simple and quick through pre-programmed software
- Compact interface with an efficient space
- Ensure labor safety with steel fences and safety locking devices
Palletizing System | Palletizing Cartons
Main specifications of palletizer system
1 - Product Specifications
- Carton box: KT W300 x L450 x H200, Weight 15kg
- Packaging: KT W350 x L450 x H120 , Weight ~15KG
2 - Pallet size: W1000 x L1100 x H150
3 - 3D camera system to scan the position and height of goods on the pallet
4 - 2D camera system to determine the size and position of the box/bag at the pick up position
5 - Tool to respond flexibly for 2 types of goods Bags / cartons
Benefits of Using Automated Picking Robots
Automated picking by robots is a viable solution for many small and medium-sized companies, and current systems are easy to operate even for companies with minimal production scale. Automated picking robot lines have huge benefits such as:
- Providing higher performance, loading and unloading parts at a constant speed and with minimal maintenance.
- Optimized process flow and better use of operator time.
- Robots can handle a wide range of part sizes, resulting in less product damage.
- Faster and easier configuration without prior programming knowledge to adjust to changes and needs.
- Robotic systems are adaptable and repositionable for various process changes in the future.
- The picking system has high performance and stability, simple structure and easy maintenance, which can meet the production of different types of products.
- For users, it can quickly adjust the product structure and expand production capacity, and can significantly reduce the labor intensity of industrial workers.
- The use of automatic loading and unloading systems can replace manual operations, improving the quality of work that manual labor cannot achieve.
- At the same time, it frees people from monotonous working environments and provides a safer working environment.
Notes on using automatic cargo handling robots
Since the appearance of loading and unloading robots, this problem has been successfully solved and production output has also been further improved. However, in the process of using cargo handling robots, it is necessary to pay attention to the following issues:
- Clamping force of the robot arm
When using loading and unloading robots, it is necessary to choose the appropriate clamping force depending on each different type of material. Do not set the clamping force too high because it may damage some processed materials.
- Opening and closing range
Usually, the opening and closing range of the loading and unloading manipulator is moderate. If the space environment allows, we can try to increase the opening and closing range of the robot arm as much as possible. Especially when picking up larger materials, the opening and closing range should be adjusted in advance to achieve higher accuracy.
- Robot speed
When using the loading and unloading robot arm, we should consider the stability of operation as a basic condition. If the clamping plate is too large or the running speed is too fast, it will reduce the overall stability of the equipment, which may cause vibration in the robot arm and reduce the gripping accuracy of the robot arm.
- Movement of the loading and unloading robot
The working environment of the loading and unloading manipulator is relatively complicated. Moreover, some smaller materials can easily enter the machine tool, which may affect the operation of the machine. Therefore, if the unloading robot arm does not move smoothly or there is an obvious abnormal sound, the machine should be stopped immediately for inspection to avoid further damage.
Company providing effective automatic loading and unloading robot solutions
In the current emerging industrial era, loading and unloading robots can meet the requirements of fast and large-scale processing, saving labor costs and improving production efficiency. It has become the ideal choice for more and more factories. At Intech, we provide design and selection solutions for loading and unloading robot lines for different levels of automatic control systems, and can also design overall automated production lines for users. Contact us today for detailed advice and quotation:
- Hotline: 024 66 806 795
- Address: Lot 6, Lai Xa Industrial Cluster, Tay Tuu Ward, Hanoi City
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