Roller Conveyor
Roller conveyors, also known as Roller conveyors, are not only a simple conveying device but also a comprehensive solution to improve working conditions and increase productivity. With the ability to transport heavy goods easily and safely, roller conveyors help reduce work overload and create a healthier working environment. In addition, the flexibility and high durability of roller conveyors are also factors that make this device popular in many different industries.
What is a roller conveyor?
A roller conveyor is an automatic conveying system, consisting of many rollers installed on a fixed frame. Products can move on the conveyor by gravity or be pushed by an electric motor. This device is widely used in factories and warehouses to transport cartons, pallets, plastic boxes, etc. with high efficiency.
Roller conveyors have a simple but sturdy structure, flexible in adjusting length and height. Rollers are made from many different materials such as stainless steel, steel, plastic, suitable for many types of products and working environments. Thanks to its high applicability, roller conveyors have become an optimal solution for transporting goods in modern production lines.
Structural characteristics of industrial roller conveyor
Roller conveyors consist of the following main parts:
- Conveyor frame: A sturdy frame, usually made of aluminum, steel or stainless steel, that supports the entire system, ensuring the transportation process is stable and accurate. Thanks to its flexible design, the conveyor frame can be easily assembled and adjusted to suit many different types of goods and working spaces.
- Rollers: The pulling rollers are usually made of aluminum or galvanized, and are responsible for pulling the product. Meanwhile, the support rollers, usually made of stainless steel or galvanized steel, have the function of supporting and keeping the conveyor stable.
- Roller shaft: Meticulously machined with details such as chamfering, hole tapping, and groove milling to create precise connection points with the conveyor frame. Thanks to that, the rollers are always kept fixed and operate stably.
- Bearings: Protected by a sealed seal system, helping the rollers operate smoothly and durably. Thanks to that, the conveyor can operate stably and continuously for a long time, even in dusty or chemical environments.
- Motor: From energy-saving 24V DC motors to larger capacity motors. The motor helps transmit motion to the rollers, thereby transporting goods. However, some simple conveyors only use gravity to move products.
- Controller: inverter, PLC, sensor, ... help the process of transporting goods become more automated, accurate and efficient
Outstanding advantages of using roller conveyor:
- Roller conveyors are designed to be simple, compact and easy to use.
- Easy to combine with many production lines.
- Can adjust speed and reverse ability.
- Low coefficient of friction, has a sealing system and is waterproof and dustproof.
- Roller conveyors operate for many hours while still ensuring efficiency and no noise during transportation.
- Reasonable price.
Using roller conveyors in production lines significantly increases efficiency in industrial environments. You will need to understand things about roller conveyors before you can choose and apply it in your production line.
Common types of roller conveyors
There are many different types of roller conveyors, each designed to suit different applications and purposes. Here are some common types of roller conveyors:
1. Gravity roller conveyor
- Operating principle: Using gravity to move materials on rollers.
- Advantages: Simple, easy to install and maintain. No power source required, cost-effective. Suitable for applications that transport light-weight and small-sized materials.
- Application: Transporting goods in warehouses, factories, supermarkets, etc.
2. Driven roller conveyor
- Operating principle: Using a motor to drive the rollers, helping the materials move.
- Advantages: Can transport heavy and large-sized materials. The transport speed can be adjusted. Suitable for applications that require high precision.
- Application: Transporting goods in factories, large warehouses, etc.
3. Curved roller conveyor
- Operating principle: The rollers are arranged in a curve to change the direction of movement of the material.
- Advantages: Helps optimize space, flexible in designing the transportation system.
- Application: Transporting goods in complex systems, requiring a change in direction of movement.
4. Spiral roller conveyor
- Operating principle: Using spiral rollers to lift materials to a high place.
- Advantages: Saves space, can easily transport materials to a high place.
- Application: Transporting materials in food processing plants, pharmaceuticals, etc.
5. Plastic roller conveyor
- Advantages: Light, easy to install and move. Anti-corrosion, suitable for humid environments.
- Application: Transporting goods in the food and beverage industry, etc.
6. Stainless steel roller conveyor
- Features: Rollers are made of stainless steel (stainless steel).
- Advantages: High durability, withstands large loads. Anti-corrosion, easy to clean.
- Application: Transporting goods in heavy industry, chemicals, etc.
7. Folding roller conveyor
- Features: Can change the length by stacking the roller sections together.
- Advantages: Flexible, easy to adjust the length. Convenient to move and store.
- Application: Transporting goods in construction sites, temporary warehouses, etc.
Advice on choosing a roller conveyor, you need to consider the following factors:
- Type of material to be transported: Size, weight, properties of the material.
- Transportation capacity: The amount of material to be transported in a unit of time.
- Working environment: Temperature, humidity, chemicals,...
- Investment and operating costs.
Roller conveyor applications in industry
Roller conveyors are a versatile transport solution, suitable for many industries, helping to transport goods from the factory to the warehouse quickly and accurately. Thanks to their high customizability, roller conveyors meet all production requirements, from transporting heavy products to fragile products.
In addition, their high level of automation and motion control allows them to significantly optimize and increase the efficiency of the processes they intervene in.
Roller conveyors are used to:
- Move goods between two points or workstations. This is the basic use of roller conveyors and they are highly effective in production management, warehousing and logistics
- Move products continuously, even very heavy and bulky products.
- Continuous feeding in production lines.
- They are best suited for moving boxes, totes, crates and even pallets.
- Move goods while they are being processed at the workstation. Common applications in warehouses for handling and packaging final products.
- Arrange the order of product entry into the production or processing line.
- Move materials without consuming energy (gravity roller conveyor).
- Roller conveyor transports goods on pallets.
Applications of roller conveyors in industries such as:
- Automobile and motorbike manufacturing industry: Transporting components, engines, car tires, ... from warehouse to assembly line.
- Food, pharmaceuticals: Transporting raw materials, finished products, packaging products.
- Electronics: Transporting electronic components, circuit boards, finished equipment.
- Warehouse: Transporting goods from warehouse to shipping area, classifying goods.
- Distribution center: Transporting goods to repackaging areas, preparing for delivery.
- Airport: Transporting luggage, goods from aircraft to check-in area.
- Agriculture: Transporting agricultural products, packaging products.
High Quality Roller Conveyor Quote
Roller conveyor price depends on many factors:
- Size: Length, width of conveyor
- Conveyor frame material is steel, stainless steel or aluminum.
- Conveyor roller material is stainless steel, steel, aluminum, plastic or rubber
- Engine, transmission...
Roller conveyor is installed according to usage requirements to achieve the most optimal transmission efficiency. Roller conveyor price ranges from 50,000,000 VND - 1 billion VND or more depending on the design and manufacturing requirements of the conveyor.
Contact a reputable industrial roller conveyor manufacturing company
Currently, Intech Group specializes in manufacturing all types of roller conveyors according to customer requirements. We provide a wide range of products at competitive prices suitable for all fields, environments and industrial applications. With modern technology and a team of experienced staff, the products always achieve high precision. The products created by the company always ensure quality and on-time delivery. If you have a need to install or choose Intech roller conveyor products, please contact us for advice:
- Roller conveyor price quote in Hanoi: 0966 966 032
- Roller conveyor price quote in Ho Chi Minh City: 0981 518 001
Những câu hỏi thường gặp