Roller - Conveyor Roller

After a process of survey and assessment of technical, production, machinery, management capabilities, and product quality control, led to a cooperation agreement between Intech Group and a Japanese partner, Successfully exported Rollers with the first batch of nearly 15,000 products.
 

Japan is a country with a developed industry, so Japanese businesses have very high requirements for quality, progress, service... from products, especially imported products.

Grasping the trends and needs from Japan, Intech has always improved and improved the quality of product lines to meet international standards to be ready to participate in the global supply chain.

The investment in modern equipment and machinery has made an important contribution to helping Intech bring to customers exquisite products, standard quality and reasonable prices. At the same time, Intech also applies 5S and Kaizen tools to maintain clean production and continuously improve.

Quality control is a prerequisite that Intech must solve, from the selection of input materials such as Shafts, bearings, pipes...

After being fabricated, the Intech roller is evaluated for durability by Intech's durability tester. Products are tested to ensure minimum durability, equivalent to a period of use of 5 years or more. This has helped the Intech Roller ensure the degree of rotation and carbon required by the Japanese Enterprise
 

Intech has re-screened the supply chain to ensure stable quality, and introduced processes according to ISO 9001-2015 standards. From the machine management process and the staff training process, Intech focuses on and closely.

In addition, Intech also focuses on improving the production stage, helping to increase productivity by 30%, meeting the progress requirements from the Japanese partner. Intech applies innovative tools such as: TPM to improve machine performance; JIT improves factory efficiency; LEAN reduces waste. Since then, the price has decreased by 10%, making it competitive with the Chinese giant.
 

Buying point of view of Japanese businesses: cheap price is not the biggest priority, instead, the percentage of goods with 100% quality is the top condition. In addition, compliance with delivery terms and transparency in cooperation relationships are very important.

Intech is a pioneer Vietnamese enterprise in the process of supplying international standard rollers to the Japanese market. Achieving those successes is not by accident, but by careful preparation in terms of machinery, techniques and technology, and Intech's long-term business strategy over the years.

 

What is a roller?

A roller is a long cylinder made with a shaft, bearings, roller housing and many other accessories. Fabricated and installed in a variety of diameters and lengths. This will be a big factor in their maximum load capacity. Multiple rollers are required to work together.

Rollers help the load to move forward or backward but they themselves remain in the same position. As each roller rotates around its axis, it moves the load a little further. When deciding on measurements for your rollers, consider the primary application for which you will be using them. Choosing the right rollers will ensure they will perform well and are durable enough for your business.
 

What is an industrial roller?

Industrial rollers are a fundamental and integral component of many industrial processing and manufacturing applications. They can be suitable for many purposes. They are mainly used to facilitate movement to different machine parts. Can also be used to support and transport moving materials through conveyors. Different types of industrial rollers include drive rollers, guide rollers and conveyor rollers, of which conveyor rollers are possibly the most common.
 

What is Conveyor Roller?

Conveyor rollers are used to support the movement of material along the conveyor. Conveyor rollers vary in shape and size, and are used to support conveyor belts or directly transport products with hard flat bottoms. Common application in the process of packing and transporting containers in the warehouse.

Conveyor rollers are manufactured from a variety of rubber, metal, and plastic grades of varying sizes and strengths. The shape can be straight, tapered or pyramidal. Usually grooved to make it easier to clamp the conveyor belt. They are also usually fitted with special gears. Or control devices that allow the movement of the conveyor system to be more precise. Selecting the right material is important for the safe and efficient operation of a roller conveyor system.

 

• Roller structure includes ball bearing, shaft, roller surface and some attached components
• The roller is mounted to the shaft with a ball bearing, the outer ring of the bearing is fixed to the roller, the inner ring is attached to the shaft
• Roller shaft must have enough rigidity
• Roller bearings are of clear origin
• Rollers must be mounted so that both sides are concentric
• Roller surface must be shiny treatment
• International standard roller sizes:   Ø25, Ø32,  Ø38,  Ø42, Ø49, Ø60, Ø76, Ø114,...
• Conveyor roller machining will depend on the size and speed of the conveyor
• When making rollers, make sure that the running rollers do not shake and rotate smoothly
• Materials for making rollers include: steel, stainless steel, plastic, rubber, aluminum...

The main difference is  the material that makes the roller at the point of contact with the product. As this determines the function, shape and available features. Simply put, they are available in three material classifications: rubber, metal, plastic.
 

1 - Metal Roller - Stainless Steel, Steel, Aluminum

These rollers are designed to sustain heavy component movement as they can carry large loads. Available in straight geometry on various sizes with bearing, set screw or mounting method. Commonly used: electric roller, stainless steel roller, steel, aluminum.

*Features of each type:

- Stainless steel roller:

Has high anti-corrosion properties, good heat resistance. So it is possible to meet stringent needs from handling light to heavy packaged products. In environments where frequent contact with water and high humidity is required. Used mostly in the food and pharmaceutical industries. 304 Stainless Steel Rollers are the most commonly used standard material, reliable and have a long service life.

- Steel or galvanized steel roller:

Ruggedly built, highly reliable, able to work in harsh environments. Works well at high temperatures, so it is widely used in many food manufacturing and packaging industries.

- Aluminum roller:

This is the type that is also commonly used today. Offers outstanding performance while weighing almost half of steel. Also used in harsh environments, high temperature resistance.

- Electric roller:

Made from stainless steel, galvanized steel. This is a new generation of 24v powered rollers, used as conveyor belts in intelligent drive systems. Allows easy adjustment of conveyor variables such as speed, direction of rotation.
 

2 -  Rubber Roller

They are found in applications where large holding and contact friction is required. Used in material handling applications requiring lightweight materials. Even used in the sheet metal industry. They can be specified with a variety of hardware choices. Such as bearings, set screws, bushings, bolts, keyways or shafts. Features a straight geometry with grooves for added friction and enhanced grip of the roller system.
 

3 - Plastic roller

Similar in function to the rubber type, but they are essentially rollers with a metal core that has undergone a plastic coating on the surface. Used in light material handling applications. They are available in straight form but can be specified with ball bearings or side bolt hardware.

 

Conveyor rollers are mainly used to support and transport products along conveyors. Rollers have become one of the most useful types of equipment. And widely used in bulk production and commercial facilities. There are many types of industrial rollers on the market today. Facilitating production targets in a number of industries. They have been widely used in high volume production facilities because of their many advantages.

Rotating rollers accelerate the transportation of parts along the assembly line. Their use may allow for easier movement of heavy, bulky or very hot or cold materials. Manufacturers can use this tool as a conveying vehicle in a conveyor. Or as a mechanism for pressing, shaping or smoothing materials.

 

1 - Increase workflow capacity

A busy warehouse facility requires robust solutions for maximum productivity. Although labor costs and shipping time can drain your budget. But installing high-quality conveyor rollers can dramatically increase your workflow capacity. By speeding up processes, there is less burden on employees to meet demand. As well as a safer and more productive work environment. You will see higher levels of customer satisfaction and, most importantly, an increase in your profits.
 

2 - Improved safety measures for any warehouse or facility

Safe and reliable rollers fit into any system or process in a busy work facility. Whether the conveyor uses gravity or electricity. A long-lasting and powerful effect is achieved by self-lubricating. Suitable for a wide range of applications including food handling, chemical transport. Moving volatile materials and storing large capacity. Conveyor roller product line is guaranteed to be safe and efficient in consistent and long-lasting use.
 

3 - Variable speed solutions for precise usage requirements

A wide range of conveyor roller options are created specifically to fit your working speed. With a wide range of options and commitment to providing a personalized and comprehensive design and implementation strategy. Conveyor rollers bring success and profits to any establishment.
 

4 - Cost effective approach to time management

Deploying a robust conveyor roller solution to your facility doesn't have to be as laborious as it once was. Intech Group offers a wide range of rollers designed to reduce overall costs. While saving you time. With a focus on durability and usability in a wide range of applications. Our rollers are far superior to more expensive products.
 

5 - Experience the benefits of conveyor rollers

Installing high quality rollers into your existing conveyor can do wonders for your production system. We offer a wide range of versatile solutions that increase efficiency. Noise reduction and wear protection for your system. We can assist you in choosing the right type of roller for your existing conveyor equipment to maximize your facility's productivity. Our options provide easy integration into any transportation system.

 

Intech Group rollers meet international quality standards, are durable and very easy to clean. Therefore can be used to move food, pharmaceuticals. And other items that require strict hygiene standards. We invest heavily in new technology and constantly strive to improve our products. To ensure they are always operating at peak performance.

Our goal is to give our clients the tools they need to succeed. Rollers are machined from the highest quality materials. We have invested in modern equipment, along with improving output. To be able to best meet the requirements of customers.
 

Contact the roller manufacturer Intech for a quote best

Our capabilities allow us to provide cost-effective solutions while respecting our core values: Enhancing customer competitiveness, increasing product life, technical efficiency and saving money. sustainable costs.

Customers who are interested in our products can contact us via Hotline: 024 66 806 795. Or send information to Email: info@intech-group.vn for advice, support and roller quotation.